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Dross Stir Blades and Dross Skim Blades (Dross Skim Tools)

Dross Skim Blades and Dross Skim Tools
Dross Skim Blades and Dross Skim Tools

Dross skim blades (Dross Skimming Tools) are often the headaches in the casthouse operation because of the usual short life expectancy. SMI specially designed skim blades, made out of our proprietary material, usually last substantially longer than the traditional ones. Show us your reverberatory furnace and the skim blade handling equipment, we will offer you our skim blades to fit for your application for longer service life.

Dross skim tools including the following series:
CAST STIR BLADE series, CAST SKIM BLADE series, CAST LOCK PINs, NUTs and SCREWs. Let us know your production environment and we will tell you how to choose dross stir blade, how to choose skim blade and the appendages.

Las cuchillas de escoria (Dross Skimming Tools) son a menudo los dolores de cabeza en la operación de la fundición debido a la corta esperanza de vida habitual. Las cuchillas desnatadas especialmente diseñadas por SMI, hechas de nuestro material patentado, suelen durar mucho más que las tradicionales. Muéstrenos su horno de reverbero y el equipo de manejo de cuchillas desnatadas, le ofreceremos nuestras cuchillas desnatadas que se adaptan a su aplicación para una vida útil más larga.

Οι λεπίδες Dross skim (Dross Skimming Tools) είναι συχνά οι πονοκέφαλοι στη λειτουργία του χυτοστασίου λόγω του συνηθισμένου μικρού προσδόκιμου ζωής. Οι ειδικά σχεδιασμένες λεπίδες αποκορύφωσης SMI, κατασκευασμένες από ιδιόκτητο υλικό μας, συνήθως διαρκούν σημαντικά περισσότερο από τις παραδοσιακές. Δείξτε μας τον κλίβανο αντήχησης και τον εξοπλισμό χειρισμού λεπίδων αποκορύφωσης, θα σας προσφέρουμε τις λεπίδες αποκορύφωσης που ταιριάζουν στην εφαρμογή σας για μεγαλύτερη διάρκεια ζωής.

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Aluminum Dross Press

Aluminum Dross Press of Aluminum Dross Recovery
Aluminum Dross Press of Aluminum Dross Recovery
Aluminum Dross Press of Aluminum Dross Recovery
Aluminum Dross Press of Aluminum Dross Recovery

Aluminum Dross Press:
For the aluminum cast house. Designed by Guru in the Aluminum industry. Brings the industry low-cost solutions for small to medium size melting and casting facilities. Makes more efficient dross recovery and handling possible. Be economical to purchase and easy to operate. Aluminum Dross Press of Aluminum Dross Recovery
For the aluminum cast house. Designed by SMI experts with nearly 28 years of experience in the aluminum recycling industry. Brings the industry low-cost solutions for small to medium size melting and casting facilities. Makes more efficient dross recovery and handling possible. Be economical to purchase and easy to operate.
Aluminum Dross Press of Aluminum Dross Recovery.

System and Products Description:
Aluminum Dross Press of Aluminum Dross Recovery
Aluminum Dross Press is a specialized machine designed for the processing of aluminum waste materials, specifically aluminum dross. Aluminum dross is a byproduct of the aluminum melting process and typically contains a mixture of aluminum, aluminum oxide, and other impurities. The Aluminum Dross Press is designed to separate and recover the aluminum from the dross, reducing waste and maximizing the value of the material.
It is for the aluminum cast house is built to be robust and effective.
Some of the key features and functions include:
High Efficiency: our aluminum press is designed to process large quantities of aluminum dross quickly and efficiently, reducing processing time and increasing productivity.
Automatic Operation: The press is fully automated, making it easy to operate and reducing the need for manual labor.
Low Maintenance: our dross press is designed with minimal moving parts, reducing the need for maintenance and ensuring long-lasting performance.
Safe and Reliable: It is designed with safety features to ensure the safety of the operator and the surrounding environment.
Environmentally Friendly: Our dross press is designed to minimize waste and reduce the environmental impact of aluminum processing.
Overall, our Dross Press offers a number of advantages for aluminum processing facilities, including increased efficiency, reduced waste, and improved profitability. Its advanced features and functions make it a valuable investment for any organization looking to optimize their aluminum processing operations.

System and Products Feature And Application:
Our Dross Press is built to be robust and effective.

Aluminum Dross Press
Together with Dross Press, the dross pan sets and press heads can be made and supplied to your exact requirements for any dross press.
Unique designs for dross pan sets and press heads produce the maximum recovery rate.

Dross press
Our Dross Press design also takes into consideration your furnaces, your fork truck capacities, material handling needs, and your dross characteristics.
Our Dross Press is the goal to suit for your needs and then offer a casting and equipment solution that maximizes your recovery both on-site and at the secondary processor.
Our Aluminum dross presses are widely used in the metal recycling industry, primary and secondary aluminum production.

System and Production Details:
We have three model sizes of dross press:
1. Three model size of dross press
2. One pressing cycle generated from 250kgs~700kgs.
3. 30%~50% in-house aluminum recovery.

Small Aluminum Recovery Dross Press SMI40: Be able to process generated dross from 250kg to 300kg in only 1 pressing cycle
Middle Aluminum Recovery Dross Press SMI60: Be ability to process generated dross from 450kg to 500kg in only 1 pressing cycle
Large Aluminum Recovery Dross Press SMI80: Be ability to process generated dross from 600kg to 700kg in only 1 pressing cycle

Production Qualification
Our aluminum dross press and casting skim pan set were produced in fabricated factories and casting foundries.
The pump is from Rexroth or as specified by the customer
Valves are from Rexroth and SUN or as specified by the customer
Filters are from HYDAC or as specified by the customer
The motors are from Siemens or as specified by the customer
The weight is 15 ton robust or as specified by the customer

Delivery,Shipping And Service
We can provide DDP delviery service.
The lead time is 22week from order replacement.
We ship them by ocean in 1x40HD.
We can provide on-site installation service as days collection.

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Aluminum Dross Skim Blades and Skim Tools

Aluminum Dross Skim Blades
Aluminum Dross Skim Blades

Aluminum dross skim blades (skim tools) is a management tool for aluminum dross in smelting furnace, and skim blade is used to remove or skim the dross layer on the surface of the furnace melt to help obtain better aluminum. SMI’s skim blades are made of our own developed corrosion-resistant, wear-resistant materials and can be used in various vehicles such as wheel loaders and forklifts.
It is composed of scraper rod and scraper plate, only need to replace the scraper plate
Increase of service life, Reduced downtime, Cost saving

One end of the skim blades (skim tools) is connected to a long rod that is resistant to high temperature and corrosion by means of a fixing bolt, and the other end is fixed to the forklift. Can move with the telescopic arm before and after, left and right, up and down, so that the aluminum dross more uniform heat distribution and melting, and stirring with skim blades can also help improve the performance of cleaning fluxes by dispersing them more evenly in the melt, helping to produce the best grades of aluminum, It is a skimmer blade and agitator designed for aluminum smelting furnaces.

Specification Of Aluminum Dross Skim Blades and Skim Tools:
Material: SMI anti-thermal shock proprietary material for cast-house consumables
Application: Aluminum recycling, Aluminum smelters, Metal Recycling plants, non-ferrous metals recycling plants, Aluminum bar producers, Primary Aluminum producers, Secondary Aluminum producers, Aluminum refineries etc.

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Aluminum Dross Cooling Pan

Aluminum Dross Cooling Pan
The aluminum dross cooling pan is designed to quickly cool the salt cake to reduce the dross temperature quickly below 350°C (662°F) , to stop secondary oxidation and coalesce the aluminum particles in the salt cake, saving more aluminum in the dross and improving the overall aluminum recovery, our aluminum dross collection and recycling equipment through our customer’s application situation collected some ideas and suggestions designed and manufactured, so that aluminum dross can be quickly cooled and evenly distributed, effectively improve the amount of aluminum recovery.

We use quality materials ASTM A27 grade 65-35 to make them strong and durable
With forklift hole, casting feet/lugs for easy material transport
The unique design enables the aluminum dross to be cooled quickly and reduce oxidation
A variety of specifications to choose from to meet production applications

Aluminum Dross Cooling Pan
The main function of aluminum dross cooling pan is designed to quickly cool the salt cake to reduce the dross temperature quickly below 350°C (662°F), to stop secondary oxidation and coalesce the aluminum particles in the salt cake, saving more aluminum in the dross and improving the overall aluminum recovery.

Our aluminum dross cooling pan adopts ASTM A27 65-35 grade, cast steel and alloy steel and other materials, with excellent high temperature mechanical properties and good heat resistance, which can be selected according to your application.

Dross pan uses a unique process to ensure the quality of the casting.
Effectively separates the dregs in the aluminum liquid and improves the availability of aluminum metal
High density, smooth surface, long service life
Customized dross pans, dross cooling pans, sow molds etc. according to specific needs to meet customer expectations.

Description Of Aluminum Dross Cooling Pan
Material: Anti-thermal shock proprietary material for cast house consumables
Application: Aluminum recycling, Aluminum smelters, Metal Recycling plants, non-ferrous metals recycling plants, Aluminum bar producers, Primary Aluminum producers, Secondary Aluminum producers, Aluminum refineries etc.

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Alloy Steel Sow Mold

SMI Alloy Steel Sow Mold
Alloy Steel Sow Mold

Alloy Steel Sow Mold
SMI has been supplying aluminum recycling equipment to the aluminum industry for more than 28 years, including sow molds, dross pan, slag bin, skim pot dross press and other equipment is very popular with smelters, and with these auxiliary equipment, it does bring considerable economic benefits to them.
Alloy steel sow mold is made of proprietary materials 8630 WCB 9, in order to make the aluminum slag cool quickly and reduce oxidation
Fully cast fork pockets
Cast feet/lugs for ease of material handling
Provide customized services to meet your casting requirements
We focus on the design and quality of aluminum ingot molds, produce high-quality castings, and reduce operating costs for customers

Our alloy steel sow mold adopts our proprietary material, which has the characteristics of high strength and wear resistance, long service life etc., can cope with various requirements under high temperature and high pressure environment, and can be used to produce various alloy steel products, such as bearings, gears and other parts, industrial machinery castings.

Description of Alloy Steel Sow Mold
Material: SMI & HT anti-thermal shock proprietary material for cast house consumables
Application: Aluminum recycling, Aluminum smelters, Metal Recycling plants, non-ferrous metals recycling plants, Aluminum bar producers, Primary Aluminum producers, Secondary Aluminum producers, Aluminum refineries etc.

Meantime, we designed a variety of different sizes of alloy steel sow mold to adapt to different application, ensure the uniformity and quality of castings during the pouring process, meet the application requirements and standards, and meet customer expectations.

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Aluminum Dross Transport Equipment

Aluminum Dross Transport Equipment
Aluminum Dross Transport Equipment

Aluminum Dross Transport Equipment
Sow moulds For the aluminum ingots and empty molten metal removed from smelters and transfer washing machines.
Sow moulds are high-safety reusable aluminum cast molds cast from cast steel.
It has the characteristics of heat resistance and long service life, which can make the molten aluminum flow into the mold smoothly and solidify quickly.
Support and provide sow molds or sow moulds OEM and professional design to meet the needs of our customers.

Product Description
The Aluminum Dross Transport Equipment Sow Mold or sow mould is a robust and purpose-built apparatus crafted from high-quality materials to withstand the harsh conditions of aluminum smelting facilities. It serves as a container for the molten aluminum dross, ensuring secure containment and easy transportation to downstream processes.

Product Parameter
Material:Aluminum Ingot Sow Moulds
Application: Aluminum Dross management
Dimension: OEM
Package: Standard Export Packing

Product Feature
1. High-Temperature Resistance: The Sow Mold is engineered to withstand extreme temperatures associated with molten aluminum. Its composition includes heat-resistant alloys that maintain structural integrity and prevent deformation during continuous use.
2. Customizable Design: The mold is available in various sizes and configurations to accommodate the diverse needs of different aluminum smelting operations. This customization ensures optimal performance and efficiency in handling specific quantities of aluminum dross.
3. Durability and Longevity: Constructed from durable materials, the Sow Mold is designed for longevity, reducing the need for frequent replacements. This feature contributes to cost-effectiveness and minimizes downtime in aluminum smelting facilities.
4. Easy Maintenance: The Sow Mold is designed with user-friendly features for ease of maintenance. Accessible components and a straightforward design facilitate quick and efficient cleaning, inspections, and repairs.
5. Efficient Pouring Mechanism: The mold incorporates an efficient pouring mechanism that ensures controlled and precise pouring of molten aluminum dross. This feature minimizes spillage, enhances safety, and optimizes the overall pouring process.

Product Applications
The primary application of the Aluminum Dross Transport Equipment Sow Mold is within aluminum smelting plants during the transportation of molten aluminum dross. Its versatility and customization options make it suitable for various applications, including:
1. Primary Aluminum Production: The Sow Mold is an integral component in the primary aluminum production process, facilitating the transportation of molten aluminum dross from the smelting furnace to subsequent processing stages.
2. Secondary Aluminum Recycling: In facilities focused on recycling aluminum, the Sow Mold aids in the transportation of aluminum dross derived from the recycling process, contributing to sustainable and environmentally friendly practices.

Production Process
The manufacturing of Aluminum Dross Transport Equipment Sow Molds involves a precise and controlled production process:
1. Material Selection: High-quality, heat-resistant alloys are carefully selected to withstand the extreme temperatures encountered during aluminum smelting.
2. Mold Casting: The selected materials are cast into the desired mold shape using advanced casting techniques. This process ensures the formation of a durable and precisely engineered mold.
3. Heat Treatment: The cast molds undergo heat treatment processes to enhance their heat resistance, durability, and overall performance in the demanding conditions of aluminum smelting facilities.
4. Quality Control: Rigorous quality control measures are implemented at various stages of the production process to ensure that each Sow Mold meets the required specifications and standards.
5. Customization: The molds are customized according to the specifications provided by aluminum smelting facilities, taking into account factors such as size, capacity, and specific operational requirements.

Delivery, Shipping, And Serving
We can provide DDP delviery service.
The lead time is 22week from order replacement.
We ship them by ocean in 1x40HD.
We can provide on-site installation service as days collection.