Build-to-Print · Global OEM Supply
Manufacturing Capabilities
Castings, forgings and machined components produced to buyer-provided documentation — plus equipment assembly, commissioning and field service where a programme covers complete units.
Process Scope
Four process routes, coordinated under one quality system and one point of contact.
Sand CastingCarbon and low-alloy steel, high-chrome iron and heat-resistant grades to project specification. Alloys · Moulds · Crucibles |
ForgingOpen and closed-die forging to near-net shape, for parts where grain flow and section integrity govern service life. Open die · Closed die · Near-net |
Precision MachiningCNC turning, milling and grinding from raw blank to dimension-controlled finished component. CNC · Turning · Milling · Grinding |
OEM Programme SupplyDocumentation, inspection records, change management and repeat-volume release against the original drawing. Documentation · Logistics · Volume Orders |
Material Range
Grades are selected to the drawing and the applicable standard. Other specifications on request.
|
Material |
Typical grades |
|
Carbon & low-alloy steel |
Cast and forged grades to drawing specification |
|
High-chrome iron |
Abrasion-resistant grades for crushing and mineral processing duty |
|
Heat-resistant steel |
Grades for molten-metal contact and sustained thermal cycling |
|
Stainless steel |
CF8, CF8M, 304, 316 and equivalent grades to specification |
|
Manganese steel |
Work-hardening grades for high-impact wear applications |
|
Copper alloys |
Bronze and brass grades to drawing — availability confirmed per programme |
Where the specified grade is not available within the required lead time, an equivalent GB grade may be proposed for the buyer’s written approval. No substitution is made without written confirmation.
Size and Weight Range
Typical production ranges. Outside these ranges on request.
|
Process |
Unit weight |
Dimensional envelope |
|
Sand casting |
0.5 – 2,500 kg (1 – 5,500 lb) |
To drawing |
|
Investment casting |
0.05 – 80 kg (0.1 – 176 lb) |
To drawing |
|
Forging |
1 – 500 kg (2 – 1,100 lb) |
To drawing |
|
CNC machining |
To drawing |
Machine envelope confirmed per part |
Inspection and Non-Destructive Testing
Inspection is carried out in-house. What is checked is defined by the drawing, the applicable standard and the duty the part has to perform. An inspection report is issued electronically per shipment.
Methods VT · MT · PT · UT · RT · ET
Visual, magnetic particle, penetrant, ultrasonic, radiographic and eddy-current examination.
|
Examination |
ASTM / EN |
GB |
|
Ultrasonic — steel castings |
ASTM A609, EN 12680 |
GB/T 7233 |
|
Ultrasonic — steel forgings |
ASTM A388, EN 10228-4 |
GB/T 6402 |
|
Radiographic — castings |
ASTM E446, ASTM E186, ASTM E125 |
GB/T 5677 |
|
Surface — magnetic particle, penetrant |
ASTM E709, ASTM E165 |
GB/T 9444, GB/T 9443 |
The standard applied is the one specified in the drawing or the order. Other national standards can be confirmed at enquiry stage.
Inspectors are certified to national and international standards. Examination can be carried out at our facility or, where a programme requires it, at another nominated location.
Equipment Supply, Commissioning and Field Service
Where a programme covers complete equipment rather than individual components, supply extends through assembly, commissioning and service.
|
Assembly Built and tested as a unitHeavy assemblies — dross press units and comparable equipment — are assembled in-house with overhead crane handling, and function-tested before release. |
Commissioning Start-up at the plantInstallation supervision and commissioning at the buyer’s facility: mechanical verification, hydraulic and control checks, and start-up under production load. |
Field service Support through the service lifeSpare parts, technical support and operator training. Wear parts are supplied against the original documentation for as long as the unit is in service. |
Field service experience covers aluminium smelting and recycling plant in particular, where dross handling and cooling equipment runs continuously and downtime carries a direct production cost.
Product Groups
Current programmes fall into the following groups. Every part is made to buyer-provided drawings, specifications or an approved sample.
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01 Dross Processing EquipmentAluminium recovery dross presses, dross pans, slag bins and sow mould casings, supplied as individual units or as a matched set for an existing furnace line. |
02 Crusher Wear PartsJaw plates, mantles, concaves and wear liners for crushing, mineral processing and underground mining and conveying equipment. |
03 Heavy Castings & ForgingsLarge-section cast and forged components in carbon, low-alloy and wear-resistant grades, supplied as blanks or fully machined. |
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04 Transmission & Gearbox PartsGears, gearboxes and structural parts for pumping units, land rigs and heavy mobile equipment. |
05 Railway & Industrial PartsCast, forged and machined components for rail and general industrial applications, released against buyer documentation. |
06 Earth-Moving & ConstructionStructural and wear components for loaders, excavators, rollers, graders and pavers. |
Discuss a ProgrammeDrawings, specifications, or a part that needs to last longer. |
Request a Quotation → |
All enquiries, drawings and orders are treated as confidential.