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A532-Class II Casting Parts

A532-Class II Casting Parts
A532-Class II Casting Parts

A532-Class II Casting Parts
A highly wear-resistant cast iron material
For manufacture ore crusher, ball mill, abrasives and other wear-resistant equipment casting parts.
It has excellent wear resistance, corrosion resistance and high temperature resistance.
Used in mining, metallurgy, cement, chemical and other industries, mainly used in some high-load, high-impact and high-wear equipment or components, such as grinding ball, grinding roller, tamping plate and so on.
We use high quality materials to cast high performance and wear resistant castings.

Products Description
A532-Class II Casting Parts for Corrosion Resistance
Customized Wear Casting Parts are an essential component of heavy-duty machinery and equipment used in construction, mining, agriculture and other industries. These casting parts are designed to withstand the toughest conditions, hence they need to be made of high-quality materials and crafted with great accuracy. A532-Class II Casting Parts are among the most popular options for customized Wear Casting Parts. They are made of an abrasion-resistant alloy steel and are designed for use in mining and milling operations.

Product Features:
A532-Class II Casting Parts are made using a specific alloy steel that offers exceptional mechanical properties, and it is known for its high toughness, wear resistance, and corrosion resistance.
The heat treatment process that further strengthens the mechanical properties and provides a uniform microstructure.
Using the latest technology, which ensures accurate dimensions, tight tolerances, and excellent surface finishing.
The Parts can be customized to meet your specific needs, including shape, size, and surface treatment.

Products Application
A532-Class II Casting Parts are ideal for use in heavy-duty machinery and equipment used in various industries. They are commonly used in the mining sector for crushing and milling operations. The Parts can be used in gyratory, cone, and jaw crushers, as well as in grinding mills and scrubbers.
The Parts are also used in agricultural machinery such as tractors, harvesters, and cultivators where they help in plowing, seeding, and harvesting.

Products Detail:
Customized Wear Casting Parts are critical components in heavy-duty machinery and equipment. A532-Class II Casting Parts are among the most popular options for manufacturing these Parts. They are made of an abrasion-resistant alloy steel and are designed to withstand the toughest conditions.
Shipping:
We provided reliable transportation services to ensure prompt and safe delivery of your customized Wear Casting Parts. Our transportation team is experienced in handling heavy-duty equipment, and we use the latest vehicles and equipment to transport your Parts, which ensures safe handling and timely delivery.

FAQ
Q: What materials are used to make A532-Class II Casting Parts?
A: A532-Class II Casting Parts are made of an abrasion-resistant alloy steel, which offers excellent mechanical properties such as high toughness, wear resistance, and corrosion resistance.
Q: What is the heat treatment process used to make A532-Class II Casting Parts?
A: The heat treatment process used for A532-Class II Casting Parts further strengthens the mechanical properties of the material and provides a uniform microstructure.
Q: What industries are A532-Class II Casting Parts used in?
A: A532-Class II Casting Parts are commonly used in heavy-duty machinery and equipment used in mining, construction, and agricultural sectors.

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Heat-Resistant Steel Metal Smelting Crucible

Heat-Resistant Steel Metal Smelting Crucible
Heat-Resistant Steel Metal Smelting Crucible

Heat-resistant steel metal smelting crucible is a kind of high-performance melting tool, which can work stably at a high temperature of 1000℃ for a long time, and is widely used because of its excellent corrosion resistance and convenient use.
Main features:
1) Using high-quality ZG40Cr25Ni20Si2 material, with excellent corrosion resistance, oxidation resistance and stability
2) High quality 310S can extend the service life of the crucible
3) Can be applied to all kinds of metal smelting and casting
4) Reasonable structure design makes operation more convenient and improve production efficiency

Heat-Resistant Steel Metal Smelting Crucible
SMI heat-resistant steel metal smelting crucible can work stably at 1000 ° C for a long time without deformation or cracking.

For the production environment of the smelter, we use high-quality ZG40Cr25Ni20Si2 material, because of its high strength, high toughness and good corrosion resistance, can effectively resist a variety of corrosive substances erosion, to ensure the long-term stable operation of the crucible.

We consider the convenience of customer use, the crucible with lifting lugs on both sides of the design, convenient mechanical operation and transportation, and there are different capacity and size options to meet the production needs of different customers.

Choosing SMI heat-resistant steel metal smelting crucible can quickly transfer heat to liquid aluminum during smelting, improving melting efficiency and obtaining more aluminum.

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Aluminum Furnace Skimming Tool or Skim blades used for Stirring and Mixing

Aluminium Furnace Skimming tool or skim blades used for Stirring and Mixing

skimming blades_01
skmming blades_02
skimming blades designing draft

Skim blades are large tools used for dross management of furnaces in aluminium casthouses. The skim blades are used to remove, or “skim”, the dross layer that is on the surface of the furnace melt, helping achieve better metal quality. Additionally, skim blades can be used to help stir the molten metal in the furnace, allowing for more even heat distribution and melting. Stirring with skim blades may also assist in improving the performance of cleaning fluxes by dispersing the fluxes more evenly throughout the melt.

Product & Service features:
A. The two-piece design allows the blade to be replaced without changing the boom, reducing the replacement time and facilitating maintenance;
B. R&D proprietary materials;
C. Custom designed to provide optimal longevity and performance;
D. Designed to attache current legacy systems;
E. Delivered in a state of readiness for installation;
F. On-site installation services;

Herramienta de desnatado de horno de aluminio o cuchillas de desnatado utilizadas para agitar y mezclar
Las cuchillas de desnatado son herramientas grandes que se utilizan para la gestión de la escoria de los hornos en las fundiciones de aluminio. Las cuchillas de desnatado se utilizan para eliminar, o “desnatar”, la capa de escoria que se encuentra en la superficie de la masa fundida del horno, lo que ayuda a lograr una mejor calidad del metal. Además, se pueden usar cuchillas desnatadas para ayudar a agitar el metal fundido en el horno, lo que permite una distribución y fusión del calor más uniformes. La agitación con cuchillas desnatadas también puede ayudar a mejorar el rendimiento de los fundentes de limpieza al dispersar los fundentes de manera más uniforme por toda la masa fundida.
Características del producto:
diseño de dos piezas, la cuchilla se puede reemplazar sin reemplazar la pluma, lo que reduce el tiempo de reemplazo y el mantenimiento conveniente;
Materiales patentados de investigación y desarrollo;
Diseñado a medida para proporcionar una longevidad y un rendimiento óptimos; Diseñado para conectarse a los sistemas heredados actuales;
Se entrega en un estado de preparación para la instalación; servicios de instalación in situ;

Κλίβανος αλουμινίου Εργαλείο αποκορύφωσης ή λεπίδες αποκορύφωσης που χρησιμοποιούνται για ανάδευση και ανάμιξη

Οι λεπίδες αποκορύφωσης είναι μεγάλα εργαλεία που χρησιμοποιούνται για τη διαχείριση σκωρίας κλιβάνων σε χυτήρια αλουμινίου. Οι λεπίδες αποβουτυρώματος χρησιμοποιούνται για να αφαιρέσουν, ή να “αποβουτυρώσουν”, το στρώμα σκωρίας που βρίσκεται στην επιφάνεια του τήγματος του κλιβάνου, συμβάλλοντας στην επίτευξη καλύτερης ποιότητας μετάλλου. Επιπλέον, οι λεπίδες αποβουτυρώματος μπορούν να χρησιμοποιηθούν για να βοηθήσουν στην ανάδευση του λιωμένου μετάλλου στον κλίβανο, επιτρέποντας πιο ομοιόμορφη κατανομή θερμότητας και τήξη. Η ανάδευση με αποβουτυρωμένα πτερύγια μπορεί επίσης να βοηθήσει στη βελτίωση της απόδοσης των ροών καθαρισμού διασκορπίζοντας τις ροές πιο ομοιόμορφα σε όλο το τήγμα.

Χαρακτηριστικά προϊόντος:
σχεδιασμός δύο τεμαχίων, η λεπίδα μπορεί να αντικατασταθεί χωρίς αντικατάσταση του βραχίονα, μείωση του χρόνου αντικατάστασης και βολική συντήρηση.
ιδιόκτητα υλικά Ε&Α·
Προσαρμοσμένο σχεδιασμένο για να παρέχει βέλτιστη μακροζωία και απόδοση. Σχεδιασμένο για σύνδεση με τρέχοντα συστήματα παλαιού τύπου.
Παραδίδεται σε κατάσταση ετοιμότητας για εγκατάσταση. υπηρεσίες επιτόπιας εγκατάστασης·

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Application of Intelligent Ladle Slag Scraper (Skimming Tools) in steel mills and aluminum mills

The application of Intelligent ladle slag scraper (skimming tools) in steel mills and aluminum mills.

The intelligent ladle slag scraper is mainly used as a key equipment for the pretreatment of molten iron such as desulfurization, dephosphorization and desilization in steelmaking/aluminum smelting plants in order to improve steel quality and increase steel varieties. The equipment can pick up the slag with good fluidity and non-flowing flow in the molten pool, ladle or molten iron tank, so as to improve the pretreatment and metallurgical efficiency of iron and molten iron.
The equipment has four degrees of freedom: the whole machine rotates, the lifting frame rises/descends, the telescopic arm expands and contracts forward and backward, and the swing frame tilts up and down. Flexible action, high slag removal efficiency, large slag removal power and penetrating force, stable operation and convenient operation. It is mainly composed of mechanical and electronic control, which can be operated manually on site or remotely through 5G communication technology. The equipment is installed with protective plates close to the ladle, which can reduce the damage of high temperature to the equipment, and is safe and reliable.


El raspador inteligente de escoria de cuchara se utiliza principalmente como un equipo clave para el pretratamiento de hierro fundido, como desulfuración, desfosforación y desilización en plantas de fundición de acero / aluminio para mejorar la calidad del acero y aumentar las variedades de acero. El equipo puede recoger la escoria con buena fluidez y flujo sin flujo en el baño fundido, la cuchara o el tanque de hierro fundido, para mejorar el pretratamiento y la eficiencia metalúrgica del hierro y el hierro fundido.
El equipo tiene cuatro grados de libertad: toda la máquina gira, el bastidor de elevación sube/baja, el brazo telescópico se expande y se contrae hacia delante y hacia atrás, y el bastidor giratorio se inclina hacia arriba y hacia abajo. Acción flexible, alta eficiencia de eliminación de escoria, gran poder de eliminación de escoria y fuerza de penetración, operación estable y operación conveniente. Se compone principalmente de control mecánico y electrónico, que se puede operar manualmente en el sitio o de forma remota a través de la tecnología de comunicación 5G.
El equipo se instala con placas protectoras cerca de la cuchara, lo que puede reducir el daño de la alta temperatura al equipo, y es seguro y confiable.

Η έξυπνη ξύστρα σκωρίας κουτάλας χρησιμοποιείται κυρίως ως βασικός εξοπλισμός για την προεπεξεργασία του λιωμένου σιδήρου, όπως η αποθείωση, η αποφωσφορίωση και η αποσιλωμάτωση σε εγκαταστάσεις τήξης χάλυβα / αλουμινίου, προκειμένου να βελτιωθεί η ποιότητα του χάλυβα και να αυξηθούν οι ποικιλίες χάλυβα. Ο εξοπλισμός μπορεί να πάρει τη σκωρία με καλή ρευστότητα και μη ρέουσα ροή στη δεξαμενή τετηγμένης πισίνας, κουτάλας ή τετηγμένου σιδήρου, έτσι ώστε να βελτιωθεί η προεπεξεργασία και η μεταλλουργική απόδοση του σιδήρου και του τετηγμένου σιδήρου.
Ο εξοπλισμός έχει τέσσερις βαθμούς ελευθερίας: ολόκληρο το μηχάνημα περιστρέφεται, το πλαίσιο ανύψωσης ανεβαίνει / κατεβαίνει, ο τηλεσκοπικός βραχίονας επεκτείνεται και συστέλλεται προς τα εμπρός και προς τα πίσω και το πλαίσιο ταλάντευσης γέρνει πάνω και κάτω. Ευέλικτη δράση, υψηλή απόδοση αφαίρεσης σκωρίας, μεγάλη ισχύς αφαίρεσης σκωρίας και δύναμη διείσδυσης, σταθερή λειτουργία και βολική λειτουργία. Αποτελείται κυρίως από μηχανικό και ηλεκτρονικό έλεγχο, ο οποίος μπορεί να λειτουργήσει χειροκίνητα επί τόπου ή εξ αποστάσεως μέσω τεχνολογίας επικοινωνίας 5G.
Ο εξοπλισμός είναι εγκατεστημένος με προστατευτικές πλάκες κοντά στην κουτάλα, οι οποίες μπορούν να μειώσουν τη ζημιά της υψηλής θερμοκρασίας στον εξοπλισμό και είναι ασφαλής και αξιόπιστος.

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Nickel based High-temperature Alloy Forgings

Nickel based High-temperature Alloy Forgings

Inconel 718 forgings
Material for Inconel 718
Superalloy materials for gas turbines

Typical products and materials：Superalloy materials for gas turbines, Inconel 718 forgings.

Inconel 718 Support Ring Chemical Composition:

Inconel 718 Support ring chemical composition
Inconel 718 Support ring chemical composition


Mechanical Properties of Inconel 718 Support Ring (ASME SB 637):

Mechanical properties ofInconel 718 support ring (ASME SB 637)
Mechanical properties ofInconel 718 support ring (ASME SB 637)

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Spiral Bevel Gear

Spiral Bevel Gear
Spiral Bevel Gear

Spiral bevel gear is a common part of mechanical transmission, but also an indispensable part of mechanical equipment, relatively difficult and complex process manufacturing, so we use advanced alloy steel 18CrNiMo7-6, more robust and durable, so that its precision level reached DIN3965 5-10.

Spiral bevel gear as the most important part of the transmission device, its quality and performance has been a point of great concern to people, for the traditional spiral umbrella design, with large noise, low efficiency, short life and many other problems, often affect the normal use of mechanical equipment. In view of this situation, the materials used and the design process of the gear have been greatly improved. Our spiral bevel gear adopts high grade alloy steel materials and manufacturing process, so that the transmission efficiency, noise control, service life and other aspects have been greatly changed, but also improve the performance of mechanical equipment and operation stability, for the user with a better experience.

Although Spiral bevel gears are widely used in mechanical equipment, due to high transmission efficiency, transmission stability, good carrying capacity and compact design structure, the equipment is more efficient during operation, and it also has a large savings in energy and space. This is also very high requirements for the manufacturing process, and it is very complex, but the precision of the product is also very high. The requirements for the manufacturing process are also very high and complex, with the following steps:

Design: Before processing, to determine the module of the gear, the number of gear, gear shape, pressure Angle parameters, etc., but also consider the functional requirements of the gear, transmission ratio, working environment and other factors.
Roughing: The first gear roughing, including turning, milling and other processes. At this stage, the shape of the gear is mainly processed into a preliminary shape.
Heat treatment: Heat treatment of the gear after rough machining, usually including quenching and tempering. Heat treatment can increase the hardness and strength of gear and improve its mechanical properties.
Precision machining: After heat treatment, precision machining of the gear, including grinding, hobbing and other processes. This step improves the precision and surface quality of the gear.
Detection and quality control: After the spiral bevel gear is processed, strict detection and quality control should be carried out. This includes checking the size, profile, surface quality, etc. of the gears to ensure that they meet design standards and customer requirements.

Spiral bevel gear manufacturing is more complex, so the need for precision equipment and technology, suitable processing methods and strict quality control, in order to produce high-quality gear to meet the real needs of customers.

In conclusion, choosing spiral bevel gear, quality is necessary, but also consider its performance, which will affect transmission efficiency and stability, carrying capacity, service life, SMI has nearly 30 years of customized processing experience, if you are interested, welcome to contact our professional team here.