Nickel based High-temperature Alloy Forgings
Typical products and materials：Superalloy materials for gas turbines, Inconel 718 forgings.
Inconel 718 Support Ring Chemical Composition:
Mechanical Properties of Inconel 718 Support Ring (ASME SB 637):
Spiral bevel gear is a common part of mechanical transmission, but also an indispensable part of mechanical equipment, relatively difficult and complex process manufacturing, so we use advanced alloy steel 18CrNiMo7-6, more robust and durable, so that its precision level reached DIN3965 5-10.
Spiral bevel gear as the most important part of the transmission device, its quality and performance has been a point of great concern to people, for the traditional spiral umbrella design, with large noise, low efficiency, short life and many other problems, often affect the normal use of mechanical equipment. In view of this situation, the materials used and the design process of the gear have been greatly improved. Our spiral bevel gear adopts high grade alloy steel materials and manufacturing process, so that the transmission efficiency, noise control, service life and other aspects have been greatly changed, but also improve the performance of mechanical equipment and operation stability, for the user with a better experience.
Although Spiral bevel gears are widely used in mechanical equipment, due to high transmission efficiency, transmission stability, good carrying capacity and compact design structure, the equipment is more efficient during operation, and it also has a large savings in energy and space. This is also very high requirements for the manufacturing process, and it is very complex, but the precision of the product is also very high. The requirements for the manufacturing process are also very high and complex, with the following steps:
Design: Before processing, to determine the module of the gear, the number of gear, gear shape, pressure Angle parameters, etc., but also consider the functional requirements of the gear, transmission ratio, working environment and other factors.
Roughing: The first gear roughing, including turning, milling and other processes. At this stage, the shape of the gear is mainly processed into a preliminary shape.
Heat treatment: Heat treatment of the gear after rough machining, usually including quenching and tempering. Heat treatment can increase the hardness and strength of gear and improve its mechanical properties.
Precision machining: After heat treatment, precision machining of the gear, including grinding, hobbing and other processes. This step improves the precision and surface quality of the gear.
Detection and quality control: After the spiral bevel gear is processed, strict detection and quality control should be carried out. This includes checking the size, profile, surface quality, etc. of the gears to ensure that they meet design standards and customer requirements.
Spiral bevel gear manufacturing is more complex, so the need for precision equipment and technology, suitable processing methods and strict quality control, in order to produce high-quality gear to meet the real needs of customers.
In conclusion, choosing spiral bevel gear, quality is necessary, but also consider its performance, which will affect transmission efficiency and stability, carrying capacity, service life, SMI has nearly 30 years of customized processing experience, if you are interested, welcome to contact our professional team here.
Dross Press Cooling Head
Dross press is an important equipment in aluminum industries, which can deal with aluminum dross efficiently, one of the most important components is the dross press cooling head, which can quickly squeeze and cool hot aluminum dross, effectively improving the amount of aluminum recovery.
Efficient treatment of hot aluminum dross, improve the recovery rate of aluminum
Reduce resource consumption, reduce production costs, and improve economic benefits
The automated control system makes the operation easier and reduces the professional requirements for the operator
It reduces the pollution to the environment and meets the requirements of various countries for environmental protection
Dross press cooling head is specially designed for use in combination with the dross pan to ensure rapid discharge of hot dross. After the hot aluminum dross in the dross pan is put into the dross box, according to the program setting, the dross press head is pushed down by the hydraulic cylinder, and the aluminum dross in the dross box is compacted. At the same time, the cooling system is started for forced cooling, so that it can quickly cool the aluminum dross, effectively slow down the aluminum liquid in the aluminum dross is oxidized, and the aluminum block is formed.
The structure design of the dross press cooling head can be perfectly combined with dross pan; Low energy consumption, low cost operation; And automatic operation, simple operation and maintenance. Moreover, we use highly wear-resistant materials to ensure long-term stable operation in high temperature environments, greatly improving production efficiency and reducing personnel intervention.
We have the strength to offer dross press cooling head of various designs, sizes and shapes for optimal internal aluminum recovery and rapid cooling of aluminum dross or rotary furnace dross. Fast cooling of dross through an efficient heat transfer system. It can save more metal units and increase the life of the dross press head. Each dross type behaves differently when pressed, and our dross press cooling head are designed to accommodate any dross or dross type, whether you produce dry, wet, black, white, salt and rotating dross.
Aluminum plant equipment: Dross Press Cooling Head for Dross Press
Material:
SMI anti-thermal shock proprietary material for casthouse consumables
Application:
Aluminum dross press, Aluminum recycling, Aluminum smelters, Metal Recycling plants, non-ferrous metals recycling plants, Aluminum bar producers, Primary Aluminum producers, Secondary Aluminum producers, Aluminum refineries etc.
Product Description
Our 7-9kgs small standard ingot molds are designed to enable efficient and precise casting of small aluminum ingots. Made from high-strength steel materials, these molds can withstand the harsh conditions of an aluminum foundry. With a compact and portable design, they are easy to handle and transport, ensuring easy integration into your aluminum casting operations.
The small ingot molds are available in various configurations to suit different casting requirements. Each mold is designed with precision and attention to detail, ensuring optimal performance and longevity.
Key Features And Functions
Highly Durable: Our small ingot molds are made from high-strength steel materials that can withstand the tough conditions of aluminum casting.
Efficient: The compact and portable design of our ingot molds makes them easy to handle and transport, which increases productivity and reduces downtime.
Customizable: We offer a range of configurations to suit different casting requirements, ensuring maximum compatibility and flexibility.
Quality Assurance: Each mold is subject to rigorous quality control measures to ensure that it meets the highest standards of performance and safety.
Environmental Friendly: Our small ingot molds are designed to minimize waste and reduce the environmental impact of aluminum processing.
Overall, our small ingot molds offer a range of advantages for aluminum casting facilities, including increased efficiency, reduced waste, and improved profitability.
Product Features And Application
Our small ingot molds are built to be highly durable and efficient. They are available in various configurations to suit different casting requirements.
The compact and portable design of our ingot molds makes them easy to handle and transport, while the customized sizing options ensure maximum compatibility and flexibility.
Our small ingot molds are suitable for use in various aluminum casting operations, including small-scale production and precision casting applications.
Product Details
We offer a range of small ingot molds in various configurations to suit different casting requirements.
Each mold is made from high-strength steel materials and is subject to rigorous quality control measures to ensure optimal performance and safety.
Products Qualification
Our small ingot molds are made from high-quality steel materials and are subject to strict quality control measures to ensure optimal performance and safety.
Shipping And Service
We can provide a DDP delivery service.
The lead time is 4-6 weeks from order issued.
We ship them by the ocean in 1x20GP.
Global on-site installation services are available if required.
FAQ
Q.: What are the environmental benefits of using small ingot molds?
A.: Our 7-9kgs small ingot molds are designed to minimize waste and reduce the environmental impact of aluminum processing. By providing a more efficient and precise casting process, our molds help to reduce material waste and increase the recovery of valuable aluminum. Additionally, their compact and portable design makes them easy to handle and transport, reducing fuel consumption and overall environmental impact. The use of high-quality steel materials also ensures the longevity of our molds, reducing the need for frequent replacements and minimizing waste.
Q.: How do we know which configuration of the 7-9kgs small ingot mold is suitable for our aluminum casting operation?
A.: To determine the appropriate configuration of the 7-9kgs small ingot mold, please consider the following factors:
A1. The required weight and size of your aluminum ingots
A2. The type of casting method you are using
A3. The production volume and frequency of your aluminum casting operations.
Moldes de lingotes estándar pequeños de 7-9kgs
Pequeño y ligero, fácil de manejar y operar.
Resistencia a altas temperaturas, resistencia a la corrosión, larga vida útil.
Para fundir lingotes metálicos pequeños, como lingotes de tungsteno, lingotes de cobre, etc., adecuados para laboratorios, plantas de fabricación, etc.
Adaptado a las necesidades del cliente, la flexibilidad y la calidad fiable garantizan la calidad y la seguridad de la fundición.
Preguntas más frecuentes
P.: ¿Cuáles son los beneficios medioambientales del uso de moldes de lingotes pequeños?
R.: Nuestros moldes de lingotes pequeños de 7-9 kg están diseñados para minimizar el desperdicio y reducir el impacto ambiental del procesamiento de aluminio. Al proporcionar un proceso de fundición más eficiente y preciso, nuestros moldes ayudan a reducir el desperdicio de material y aumentan la recuperación de aluminio valioso. Además, su diseño compacto y portátil hace que sean fáciles de manejar y transportar, lo que reduce el consumo de combustible y el impacto ambiental general. El uso de materiales de acero de alta calidad también garantiza la longevidad de nuestros moldes, reduciendo la necesidad de reemplazos frecuentes y minimizando el desperdicio.P.: ¿Cómo sabemos qué configuración del molde de lingote pequeño de 7-9 kg es adecuada para nuestra operación de fundición de aluminio?
R.: Para determinar la configuración adecuada del molde de lingote pequeño de 7-9 kg, tenga en cuenta los siguientes factores:
A1. El peso y el tamaño requeridos de sus lingotes de aluminio
A2. El tipo de método de fundición que está utilizando
A3. El volumen de producción y la frecuencia de sus operaciones de fundición de aluminio.
Más preguntas o consultas, contáctenos con inquyiry@sinomachine.org
Trailer Winch – Durable Hand Crank – Hand Winch with Cable or Wire-rope
Aluminium Dross Recycling Machine for Aluminum Plant
Aluminum slag recovery equipment is mainly used for separating, recycling, processing and recycling of waste aluminum slag to reduce the pollution of aluminum slag to the environment.
Aluminum slag recovery equipment: aluminum slag crusher, aluminum slag screening machine, aluminum slag magnetic separator, aluminum slag vibrating screen, etc.
For separating, recycling, processing and recycling of waste aluminum slag to reduce the pollution of aluminum slag to the environment.
The use of high-strength, wear-resistant materials, reduce the frequency of maintenance and replacement parts.
Supply advanced control devices and automation devices, improve the recovery rate and quality of aluminum slag.
Products Description:
Introducing our state-of-the-art Aluminium Dross Recycling Machine, a cutting-edge solution designed specifically for the efficient processing and recycling of aluminium dross. Aluminium dross is a byproduct generated during the melting and refining of aluminium, consisting of a mixture of aluminium, aluminium oxide, and various impurities. Our specialized machine aims to separate and recover the valuable aluminium from the dross, minimizing waste and maximizing the economic value of the material through effective recycling processes.
The Aluminium Dross Recycling Machine, one important aluminum plant equipment, sometimes calls as DCU (Dross Compression Unit) is engineered to deliver exceptional performance and offers a range of advanced features tailored to meet the needs of the aluminium industry:
Efficient Recycling: Our machine is designed to process large quantities of aluminium dross swiftly and effectively, reducing processing time and optimizing recycling efficiency.
Automated Operation: The recycling machine is equipped with automated features, streamlining operations and reducing the reliance on manual labor.
Low Maintenance: With a focus on durability and reliability, our dross recycling machine incorporates minimal moving parts, minimizing the need for regular maintenance while ensuring long-term performance.
Enhanced Safety: We prioritize the safety of operators and the surrounding environment, integrating safety features into the design of the machine.
Environmentally Conscious: Our machine emphasizes waste reduction and environmentally friendly practices, aligning with sustainable aluminium processing standards.
The Aluminium Dross Recycling Machine caters to the specific requirements of aluminium processing facilities, providing several benefits such as increased recycling efficiency, reduced waste, and improved sustainability. Its comprehensive functionality and cutting-edge features make it an invaluable investment for organizations seeking to optimize their aluminium recycling operations.
Product Parameters:
Our Aluminium Dross Recycling Machine offers flexible options to suit different recycling capacities and requirements. The specific parameters will depend on the model and configuration chosen, enabling efficient recycling of various volumes of aluminium dross.
Product Features And Applications:
The Aluminium Dross Recycling Machine stands out with its robust construction and adaptable design. It can be customized to accommodate specific dross types and recycling needs. The machine is engineered to achieve the highest possible recycling rates by incorporating unique recycling techniques and configurations. It takes into account the characteristics of the dross, material handling considerations, and other relevant factors to optimize the recycling process.
Our machine offers a comprehensive solution that maximizes the recovery efficiency of aluminium both on-site and at secondary processors. It is designed to seamlessly integrate into existing aluminium processing plants, allowing operators to enhance their overall recycling productivity and aluminium yield.
Product Details:
It provides detailed specifications, including various models to accommodate different recycling capacities and requirements. Each machine is optimized to deliver efficient processing and recovery of aluminium from dross. The machine’s design, components, and operational features are engineered to ensure optimal performance and durability.
Product Qualification:
Our machine utilizes high-quality components from renowned manufacturers to guarantee reliable operation. Key components, such as pumps, valves, filters, and motors, are sourced from reputable brands like Rexroth, SUN, HYDAC, and Siemens. These components, combined with our meticulous engineering standards, contribute to the machine’s robustness and longevity.
You must be logged in to post a comment.