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Aluminum Dross Press

Aluminum Dross Press of Aluminum Dross Recovery
Aluminum Dross Press of Aluminum Dross Recovery
Aluminum Dross Press of Aluminum Dross Recovery
Aluminum Dross Press of Aluminum Dross Recovery

Aluminum Dross Press (for aluminum plant):
For the aluminum cast house. Designed by Guru in the Aluminum industry. Brings the industry low-cost solutions for small to medium size melting and casting facilities. Makes more efficient dross recovery and handling possible. Be economical to purchase and easy to operate. Aluminum Dross Press of Aluminum Dross Recovery
For the aluminum cast house. Designed by SMI experts with nearly 28 years of experience in the aluminum recycling industry. Brings the industry low-cost solutions for small to medium size melting and casting facilities. Makes more efficient dross recovery and handling possible. Be economical to purchase and easy to operate.
Aluminum Dross Press of Aluminum Dross Recovery.

System and Products Description:
Aluminum Dross Press of Aluminum Dross Recovery
Aluminum Dross Press is a specialized machine designed for the processing of aluminum waste materials, specifically aluminum dross. Aluminum dross is a byproduct of the aluminum melting process and typically contains a mixture of aluminum, aluminum oxide, and other impurities. The Aluminum Dross Press is designed to separate and recover the aluminum from the dross, reducing waste and maximizing the value of the material.
It is for the aluminum cast house is built to be robust and effective.
Some of the key features and functions include:
High Efficiency: our aluminum press is designed to process large quantities of aluminum dross quickly and efficiently, reducing processing time and increasing productivity.
Automatic Operation: The press is fully automated, making it easy to operate and reducing the need for manual labor.
Low Maintenance: our dross press is designed with minimal moving parts, reducing the need for maintenance and ensuring long-lasting performance.
Safe and Reliable: It is designed with safety features to ensure the safety of the operator and the surrounding environment.
Environmentally Friendly: Our dross press is designed to minimize waste and reduce the environmental impact of aluminum processing.
Overall, our Dross Press offers a number of advantages for aluminum processing facilities, including increased efficiency, reduced waste, and improved profitability. Its advanced features and functions make it a valuable investment for any organization looking to optimize their aluminum processing operations.

System and Products Feature And Application:
Our Dross Press is built to be robust and effective.

Aluminum Dross Press, one important aluminum plant equipment
Together with Dross Press, the dross pan sets and press heads can be made and supplied to your exact requirements for any dross press.
Unique designs for dross pan sets and press heads produce the maximum recovery rate.

Dross press
Our Dross Press design also takes into consideration your furnaces, your fork truck capacities, material handling needs, and your dross characteristics.
Our Dross Press is the goal to suit for your needs and then offer a casting and equipment solution that maximizes your recovery both on-site and at the secondary processor.
Our Aluminum dross presses are widely used in the metal recycling industry, primary and secondary aluminum production.

System and Production Details:
We have three model sizes of dross press:
1. Three model size of dross press
2. One pressing cycle generated from 250kgs~700kgs.
3. 30%~50% in-house aluminum recovery.

Small Aluminum Recovery Dross Press SMI40: Be able to process generated dross from 250kg to 300kg in only 1 pressing cycle
Middle Aluminum Recovery Dross Press SMI60: Be ability to process generated dross from 450kg to 500kg in only 1 pressing cycle
Large Aluminum Recovery Dross Press SMI80: Be ability to process generated dross from 600kg to 700kg in only 1 pressing cycle

Production Qualification
Our aluminum dross press and casting skim pan set were produced in fabricated factories and casting foundries.
The pump is from Rexroth or as specified by the customer
Valves are from Rexroth and SUN or as specified by the customer
Filters are from HYDAC or as specified by the customer
The motors are from Siemens or as specified by the customer
The weight is 15 ton robust or as specified by the customer

Delivery, Shipping And Service
We can provide DDP delviery service.
The lead time is 22week from order replacement.
We ship them by ocean in 1x40HD.
We can provide on-site installation service as days collection.

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Aluminum Dross Transport Equipment

Aluminum Dross Transport Equipment
Aluminum Dross Transport Equipment

Aluminum Dross Transport Equipment
Sow moulds For the aluminum ingots and empty molten metal removed from smelters and transfer washing machines.
Sow moulds are high-safety reusable aluminum cast molds cast from cast steel.
It has the characteristics of heat resistance and long service life, which can make the molten aluminum flow into the mold smoothly and solidify quickly.
Support and provide sow molds or sow moulds OEM and professional design to meet the needs of our customers.

Product Description
The Aluminum Dross Transport Equipment Sow Mold or sow mould is a robust and purpose-built apparatus crafted from high-quality materials to withstand the harsh conditions of aluminum smelting facilities. It serves as a container for the molten aluminum dross, ensuring secure containment and easy transportation to downstream processes.

Product Parameter
Material:Aluminum Ingot Sow Moulds
Application: Aluminum Dross management
Dimension: OEM
Package: Standard Export Packing

Product Feature
1. High-Temperature Resistance: The Sow Mold is engineered to withstand extreme temperatures associated with molten aluminum. Its composition includes heat-resistant alloys that maintain structural integrity and prevent deformation during continuous use.
2. Customizable Design: The mold is available in various sizes and configurations to accommodate the diverse needs of different aluminum smelting operations. This customization ensures optimal performance and efficiency in handling specific quantities of aluminum dross.
3. Durability and Longevity: Constructed from durable materials, the Sow Mold is designed for longevity, reducing the need for frequent replacements. This feature contributes to cost-effectiveness and minimizes downtime in aluminum smelting facilities.
4. Easy Maintenance: The Sow Mold is designed with user-friendly features for ease of maintenance. Accessible components and a straightforward design facilitate quick and efficient cleaning, inspections, and repairs.
5. Efficient Pouring Mechanism: The mold incorporates an efficient pouring mechanism that ensures controlled and precise pouring of molten aluminum dross. This feature minimizes spillage, enhances safety, and optimizes the overall pouring process.

Product Applications
The primary application of the Aluminum Dross Transport Equipment Sow Mold is within aluminum smelting plants during the transportation of molten aluminum dross. Its versatility and customization options make it suitable for various applications, including:
1. Primary Aluminum Production: The Sow Mold is an integral component in the primary aluminum production process, facilitating the transportation of molten aluminum dross from the smelting furnace to subsequent processing stages.
2. Secondary Aluminum Recycling: In facilities focused on recycling aluminum, the Sow Mold aids in the transportation of aluminum dross derived from the recycling process, contributing to sustainable and environmentally friendly practices.

Production Process
The manufacturing of Aluminum Dross Transport Equipment Sow Molds involves a precise and controlled production process:
1. Material Selection: High-quality, heat-resistant alloys are carefully selected to withstand the extreme temperatures encountered during aluminum smelting.
2. Mold Casting: The selected materials are cast into the desired mold shape using advanced casting techniques. This process ensures the formation of a durable and precisely engineered mold.
3. Heat Treatment: The cast molds undergo heat treatment processes to enhance their heat resistance, durability, and overall performance in the demanding conditions of aluminum smelting facilities.
4. Quality Control: Rigorous quality control measures are implemented at various stages of the production process to ensure that each Sow Mold meets the required specifications and standards.
5. Customization: The molds are customized according to the specifications provided by aluminum smelting facilities, taking into account factors such as size, capacity, and specific operational requirements.

Delivery, Shipping, And Serving
We can provide DDP delviery service.
The lead time is 22week from order replacement.
We ship them by ocean in 1x40HD.
We can provide on-site installation service as days collection.

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Aluminum Furnace Skimming Tool or Skim blades used for Stirring and Mixing

Aluminium Furnace Skimming tool or skim blades used for Stirring and Mixing

skimming blades_01
skmming blades_02
skimming blades designing draft

Skim blades are large tools used for dross management of furnaces in aluminium casthouses. The skim blades are used to remove, or “skim”, the dross layer that is on the surface of the furnace melt, helping achieve better metal quality. Additionally, skim blades can be used to help stir the molten metal in the furnace, allowing for more even heat distribution and melting. Stirring with skim blades may also assist in improving the performance of cleaning fluxes by dispersing the fluxes more evenly throughout the melt.

Product & Service features:
A. The two-piece design allows the blade to be replaced without changing the boom, reducing the replacement time and facilitating maintenance;
B. R&D proprietary materials;
C. Custom designed to provide optimal longevity and performance;
D. Designed to attache current legacy systems;
E. Delivered in a state of readiness for installation;
F. On-site installation services;

Herramienta de desnatado de horno de aluminio o cuchillas de desnatado utilizadas para agitar y mezclar
Las cuchillas de desnatado son herramientas grandes que se utilizan para la gestión de la escoria de los hornos en las fundiciones de aluminio. Las cuchillas de desnatado se utilizan para eliminar, o “desnatar”, la capa de escoria que se encuentra en la superficie de la masa fundida del horno, lo que ayuda a lograr una mejor calidad del metal. Además, se pueden usar cuchillas desnatadas para ayudar a agitar el metal fundido en el horno, lo que permite una distribución y fusión del calor más uniformes. La agitación con cuchillas desnatadas también puede ayudar a mejorar el rendimiento de los fundentes de limpieza al dispersar los fundentes de manera más uniforme por toda la masa fundida.
Características del producto:
diseño de dos piezas, la cuchilla se puede reemplazar sin reemplazar la pluma, lo que reduce el tiempo de reemplazo y el mantenimiento conveniente;
Materiales patentados de investigación y desarrollo;
Diseñado a medida para proporcionar una longevidad y un rendimiento óptimos; Diseñado para conectarse a los sistemas heredados actuales;
Se entrega en un estado de preparación para la instalación; servicios de instalación in situ;

Κλίβανος αλουμινίου Εργαλείο αποκορύφωσης ή λεπίδες αποκορύφωσης που χρησιμοποιούνται για ανάδευση και ανάμιξη

Οι λεπίδες αποκορύφωσης είναι μεγάλα εργαλεία που χρησιμοποιούνται για τη διαχείριση σκωρίας κλιβάνων σε χυτήρια αλουμινίου. Οι λεπίδες αποβουτυρώματος χρησιμοποιούνται για να αφαιρέσουν, ή να “αποβουτυρώσουν”, το στρώμα σκωρίας που βρίσκεται στην επιφάνεια του τήγματος του κλιβάνου, συμβάλλοντας στην επίτευξη καλύτερης ποιότητας μετάλλου. Επιπλέον, οι λεπίδες αποβουτυρώματος μπορούν να χρησιμοποιηθούν για να βοηθήσουν στην ανάδευση του λιωμένου μετάλλου στον κλίβανο, επιτρέποντας πιο ομοιόμορφη κατανομή θερμότητας και τήξη. Η ανάδευση με αποβουτυρωμένα πτερύγια μπορεί επίσης να βοηθήσει στη βελτίωση της απόδοσης των ροών καθαρισμού διασκορπίζοντας τις ροές πιο ομοιόμορφα σε όλο το τήγμα.

Χαρακτηριστικά προϊόντος:
σχεδιασμός δύο τεμαχίων, η λεπίδα μπορεί να αντικατασταθεί χωρίς αντικατάσταση του βραχίονα, μείωση του χρόνου αντικατάστασης και βολική συντήρηση.
ιδιόκτητα υλικά Ε&Α·
Προσαρμοσμένο σχεδιασμένο για να παρέχει βέλτιστη μακροζωία και απόδοση. Σχεδιασμένο για σύνδεση με τρέχοντα συστήματα παλαιού τύπου.
Παραδίδεται σε κατάσταση ετοιμότητας για εγκατάσταση. υπηρεσίες επιτόπιας εγκατάστασης·

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Nickel based High-temperature Alloy Forgings

Nickel based High-temperature Alloy Forgings

Material for Inconel 718
Superalloy materials for gas turbines
Inconel 718 forgings

Typical products and materials：Superalloy materials for gas turbines, Inconel 718 forgings.

Inconel 718 Support Ring Chemical Composition:

Inconel 718 Support ring chemical composition
Inconel 718 Support ring chemical composition


Mechanical Properties of Inconel 718 Support Ring (ASME SB 637):

Mechanical properties ofInconel 718 support ring (ASME SB 637)
Mechanical properties ofInconel 718 support ring (ASME SB 637)

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Spiral Bevel Gear

Spiral Bevel Gear
Spiral Bevel Gear

Spiral bevel gear is a common part of mechanical transmission, but also an indispensable part of mechanical equipment, relatively difficult and complex process manufacturing, so we use advanced alloy steel 18CrNiMo7-6, more robust and durable, so that its precision level reached DIN3965 5-10.

Spiral bevel gear as the most important part of the transmission device, its quality and performance has been a point of great concern to people, for the traditional spiral umbrella design, with large noise, low efficiency, short life and many other problems, often affect the normal use of mechanical equipment. In view of this situation, the materials used and the design process of the gear have been greatly improved. Our spiral bevel gear adopts high grade alloy steel materials and manufacturing process, so that the transmission efficiency, noise control, service life and other aspects have been greatly changed, but also improve the performance of mechanical equipment and operation stability, for the user with a better experience.

Although Spiral bevel gears are widely used in mechanical equipment, due to high transmission efficiency, transmission stability, good carrying capacity and compact design structure, the equipment is more efficient during operation, and it also has a large savings in energy and space. This is also very high requirements for the manufacturing process, and it is very complex, but the precision of the product is also very high. The requirements for the manufacturing process are also very high and complex, with the following steps:

Design: Before processing, to determine the module of the gear, the number of gear, gear shape, pressure Angle parameters, etc., but also consider the functional requirements of the gear, transmission ratio, working environment and other factors.
Roughing: The first gear roughing, including turning, milling and other processes. At this stage, the shape of the gear is mainly processed into a preliminary shape.
Heat treatment: Heat treatment of the gear after rough machining, usually including quenching and tempering. Heat treatment can increase the hardness and strength of gear and improve its mechanical properties.
Precision machining: After heat treatment, precision machining of the gear, including grinding, hobbing and other processes. This step improves the precision and surface quality of the gear.
Detection and quality control: After the spiral bevel gear is processed, strict detection and quality control should be carried out. This includes checking the size, profile, surface quality, etc. of the gears to ensure that they meet design standards and customer requirements.

Spiral bevel gear manufacturing is more complex, so the need for precision equipment and technology, suitable processing methods and strict quality control, in order to produce high-quality gear to meet the real needs of customers.

In conclusion, choosing spiral bevel gear, quality is necessary, but also consider its performance, which will affect transmission efficiency and stability, carrying capacity, service life, SMI has nearly 30 years of customized processing experience, if you are interested, welcome to contact our professional team here.

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7-9kgs Small Standard Ingot Molds | Moldes de lingotes estándar pequeños de 7-9kgs

7-9kgs Small Standard Ingot Molds (Moldes de lingotes estándar pequeños de 7-9kgs)
7-9kgs Small Standard Ingot Molds (Moldes de lingotes estándar pequeños de 7-9kgs)

7-9kgs Small Standard Ingot Molds
Small and lightweight, easy to handle and operate.
High temperature resistance, corrosion resistance, long service life.
For casting small metal ingots, such as tungsten ingots, copper ingots,etc. suitable for laboratories, manufacturing plants, etc.
Tailored to customer needs, flexibility, reliable quality guarantees casting quality and safety.

Product Description
Our 7-9kgs small standard ingot molds are designed to enable efficient and precise casting of small aluminum ingots. Made from high-strength steel materials, these molds can withstand the harsh conditions of an aluminum foundry. With a compact and portable design, they are easy to handle and transport, ensuring easy integration into your aluminum casting operations.
The small ingot molds are available in various configurations to suit different casting requirements. Each mold is designed with precision and attention to detail, ensuring optimal performance and longevity.

Key Features And Functions
Highly Durable: Our small ingot molds are made from high-strength steel materials that can withstand the tough conditions of aluminum casting.
Efficient: The compact and portable design of our ingot molds makes them easy to handle and transport, which increases productivity and reduces downtime.
Customizable: We offer a range of configurations to suit different casting requirements, ensuring maximum compatibility and flexibility.
Quality Assurance: Each mold is subject to rigorous quality control measures to ensure that it meets the highest standards of performance and safety.
Environmental Friendly: Our small ingot molds are designed to minimize waste and reduce the environmental impact of aluminum processing.
Overall, our small ingot molds offer a range of advantages for aluminum casting facilities, including increased efficiency, reduced waste, and improved profitability.

Product Features And Application
Our small ingot molds are built to be highly durable and efficient. They are available in various configurations to suit different casting requirements.
The compact and portable design of our ingot molds makes them easy to handle and transport, while the customized sizing options ensure maximum compatibility and flexibility.
Our small ingot molds are suitable for use in various aluminum casting operations, including small-scale production and precision casting applications.

Product Details
We offer a range of small ingot molds in various configurations to suit different casting requirements.
Each mold is made from high-strength steel materials and is subject to rigorous quality control measures to ensure optimal performance and safety.
Products Qualification
Our small ingot molds are made from high-quality steel materials and are subject to strict quality control measures to ensure optimal performance and safety.

Shipping And Service
We can provide a DDP delivery service.
The lead time is 4-6 weeks from order issued.
We ship them by the ocean in 1x20GP.
Global on-site installation services are available if required.

FAQ
Q.: What are the environmental benefits of using small ingot molds?
A.: Our 7-9kgs small ingot molds are designed to minimize waste and reduce the environmental impact of aluminum processing. By providing a more efficient and precise casting process, our molds help to reduce material waste and increase the recovery of valuable aluminum. Additionally, their compact and portable design makes them easy to handle and transport, reducing fuel consumption and overall environmental impact. The use of high-quality steel materials also ensures the longevity of our molds, reducing the need for frequent replacements and minimizing waste.

Q.: How do we know which configuration of the 7-9kgs small ingot mold is suitable for our aluminum casting operation?
A.: To determine the appropriate configuration of the 7-9kgs small ingot mold, please consider the following factors:
A1. The required weight and size of your aluminum ingots
A2. The type of casting method you are using
A3. The production volume and frequency of your aluminum casting operations.

Moldes de lingotes estándar pequeños de 7-9kgs
Pequeño y ligero, fácil de manejar y operar.
Resistencia a altas temperaturas, resistencia a la corrosión, larga vida útil.
Para fundir lingotes metálicos pequeños, como lingotes de tungsteno, lingotes de cobre, etc., adecuados para laboratorios, plantas de fabricación, etc.
Adaptado a las necesidades del cliente, la flexibilidad y la calidad fiable garantizan la calidad y la seguridad de la fundición.

Preguntas más frecuentes
P.: ¿Cuáles son los beneficios medioambientales del uso de moldes de lingotes pequeños?
R.: Nuestros moldes de lingotes pequeños de 7-9 kg están diseñados para minimizar el desperdicio y reducir el impacto ambiental del procesamiento de aluminio. Al proporcionar un proceso de fundición más eficiente y preciso, nuestros moldes ayudan a reducir el desperdicio de material y aumentan la recuperación de aluminio valioso. Además, su diseño compacto y portátil hace que sean fáciles de manejar y transportar, lo que reduce el consumo de combustible y el impacto ambiental general. El uso de materiales de acero de alta calidad también garantiza la longevidad de nuestros moldes, reduciendo la necesidad de reemplazos frecuentes y minimizando el desperdicio.P.: ¿Cómo sabemos qué configuración del molde de lingote pequeño de 7-9 kg es adecuada para nuestra operación de fundición de aluminio?

R.: Para determinar la configuración adecuada del molde de lingote pequeño de 7-9 kg, tenga en cuenta los siguientes factores:
A1. El peso y el tamaño requeridos de sus lingotes de aluminio
A2. El tipo de método de fundición que está utilizando
A3. El volumen de producción y la frecuencia de sus operaciones de fundición de aluminio.

Más preguntas o consultas, contáctenos con inquyiry@sinomachine.org