Nickel based High-temperature Alloy Forgings
Typical products and materials：Superalloy materials for gas turbines, Inconel 718 forgings.
Inconel 718 Support Ring Chemical Composition:
Mechanical Properties of Inconel 718 Support Ring (ASME SB 637):
We offer Ingot molds with many sizes of standard, low-profile and high-profile, and with or without fork pockets as in the table below. Our molds are cast from a proprietary material, the material is developed by our own to provide a very good durability.
In addition to our proprietary material, we also supply other conventional steel molds and ductile iron molds, the material will be ASTM A27 Gr 70-40, ASTM A148 Gr 105-85, AISI 8630, GGG-40, GGG-50 and other materials that customers want, contact us to find the best solution for your company.
The Dross skim Pan is specifically designed to skim and collect the floating dross layer that forms on the surface of molten aluminium during the melting and refining process. With its advanced features and robust construction, our dross skim Pan offers a reliable and effective solution for maintaining clean and high-quality molten aluminium. Our dross skim Pan is expertly crafted using high-quality materials, ensuring durability and longevity in demanding aluminium processing environments. The dross skim pan is engineered to efficiently collect and remove the dross from the molten aluminium surface, preventing contamination and maintaining the purity of the metal.
Made of a patented material which is developed by our own, our Skim pans and sow molds have a very durable quality. We innovatively re-design our skim pans and sow molds to make them have a very fast cooling speed, which results in a remarkable reduction of oxidation. In addition to our patented material, we can provide the options for materials to fit in different applications of customers.
Dross Management & Aluminum Solutions:
As shown in the tables below, we produced many dross skim pans and sow molds of different sizes, they cover many applications.
Meanwhile, we are always willing to offer designs to customers to meet your own specific needs.
Melting Solutions_Dross Skim pans with single chamber
Melting Solutions_Dross Skim pans with multiple chambers
Melting Solutions_Sow molds with single chamber
Melting Solutions_Sow molds with multiple chambers
We offer a wide range of patented steel castings to meet the requirements of every casthouse. Give us a basic drawing or sketch and we will provide detail design and a quotation for Dross Skim Pan, Slag Bin and Sow Mould Castings, and offer End-To-End Solutions for your aluminum business.
Spiral bevel gear is a common part of mechanical transmission, but also an indispensable part of mechanical equipment, relatively difficult and complex process manufacturing, so we use advanced alloy steel 18CrNiMo7-6, more robust and durable, so that its precision level reached DIN3965 5-10.
Spiral bevel gear as the most important part of the transmission device, its quality and performance has been a point of great concern to people, for the traditional spiral umbrella design, with large noise, low efficiency, short life and many other problems, often affect the normal use of mechanical equipment. In view of this situation, the materials used and the design process of the gear have been greatly improved. Our spiral bevel gear adopts high grade alloy steel materials and manufacturing process, so that the transmission efficiency, noise control, service life and other aspects have been greatly changed, but also improve the performance of mechanical equipment and operation stability, for the user with a better experience.
Although Spiral bevel gears are widely used in mechanical equipment, due to high transmission efficiency, transmission stability, good carrying capacity and compact design structure, the equipment is more efficient during operation, and it also has a large savings in energy and space. This is also very high requirements for the manufacturing process, and it is very complex, but the precision of the product is also very high. The requirements for the manufacturing process are also very high and complex, with the following steps:
Design: Before processing, to determine the module of the gear, the number of gear, gear shape, pressure Angle parameters, etc., but also consider the functional requirements of the gear, transmission ratio, working environment and other factors.
Roughing: The first gear roughing, including turning, milling and other processes. At this stage, the shape of the gear is mainly processed into a preliminary shape.
Heat treatment: Heat treatment of the gear after rough machining, usually including quenching and tempering. Heat treatment can increase the hardness and strength of gear and improve its mechanical properties.
Precision machining: After heat treatment, precision machining of the gear, including grinding, hobbing and other processes. This step improves the precision and surface quality of the gear.
Detection and quality control: After the spiral bevel gear is processed, strict detection and quality control should be carried out. This includes checking the size, profile, surface quality, etc. of the gears to ensure that they meet design standards and customer requirements.
Spiral bevel gear manufacturing is more complex, so the need for precision equipment and technology, suitable processing methods and strict quality control, in order to produce high-quality gear to meet the real needs of customers.
In conclusion, choosing spiral bevel gear, quality is necessary, but also consider its performance, which will affect transmission efficiency and stability, carrying capacity, service life, SMI has nearly 30 years of customized processing experience, if you are interested, welcome to contact our professional team here.
Product Description
Our 7-9kgs small standard ingot molds are designed to enable efficient and precise casting of small aluminum ingots. Made from high-strength steel materials, these molds can withstand the harsh conditions of an aluminum foundry. With a compact and portable design, they are easy to handle and transport, ensuring easy integration into your aluminum casting operations.
The small ingot molds are available in various configurations to suit different casting requirements. Each mold is designed with precision and attention to detail, ensuring optimal performance and longevity.
Key Features And Functions
Highly Durable: Our small ingot molds are made from high-strength steel materials that can withstand the tough conditions of aluminum casting.
Efficient: The compact and portable design of our ingot molds makes them easy to handle and transport, which increases productivity and reduces downtime.
Customizable: We offer a range of configurations to suit different casting requirements, ensuring maximum compatibility and flexibility.
Quality Assurance: Each mold is subject to rigorous quality control measures to ensure that it meets the highest standards of performance and safety.
Environmental Friendly: Our small ingot molds are designed to minimize waste and reduce the environmental impact of aluminum processing.
Overall, our small ingot molds offer a range of advantages for aluminum casting facilities, including increased efficiency, reduced waste, and improved profitability.
Product Features And Application
Our small ingot molds are built to be highly durable and efficient. They are available in various configurations to suit different casting requirements.
The compact and portable design of our ingot molds makes them easy to handle and transport, while the customized sizing options ensure maximum compatibility and flexibility.
Our small ingot molds are suitable for use in various aluminum casting operations, including small-scale production and precision casting applications.
Product Details
We offer a range of small ingot molds in various configurations to suit different casting requirements.
Each mold is made from high-strength steel materials and is subject to rigorous quality control measures to ensure optimal performance and safety.
Products Qualification
Our small ingot molds are made from high-quality steel materials and are subject to strict quality control measures to ensure optimal performance and safety.
Shipping And Service
We can provide a DDP delivery service.
The lead time is 4-6 weeks from order issued.
We ship them by the ocean in 1x20GP.
Global on-site installation services are available if required.
FAQ
Q.: What are the environmental benefits of using small ingot molds?
A.: Our 7-9kgs small ingot molds are designed to minimize waste and reduce the environmental impact of aluminum processing. By providing a more efficient and precise casting process, our molds help to reduce material waste and increase the recovery of valuable aluminum. Additionally, their compact and portable design makes them easy to handle and transport, reducing fuel consumption and overall environmental impact. The use of high-quality steel materials also ensures the longevity of our molds, reducing the need for frequent replacements and minimizing waste.
Q.: How do we know which configuration of the 7-9kgs small ingot mold is suitable for our aluminum casting operation?
A.: To determine the appropriate configuration of the 7-9kgs small ingot mold, please consider the following factors:
A1. The required weight and size of your aluminum ingots
A2. The type of casting method you are using
A3. The production volume and frequency of your aluminum casting operations.
Moldes de lingotes estándar pequeños de 7-9kgs
Pequeño y ligero, fácil de manejar y operar.
Resistencia a altas temperaturas, resistencia a la corrosión, larga vida útil.
Para fundir lingotes metálicos pequeños, como lingotes de tungsteno, lingotes de cobre, etc., adecuados para laboratorios, plantas de fabricación, etc.
Adaptado a las necesidades del cliente, la flexibilidad y la calidad fiable garantizan la calidad y la seguridad de la fundición.
Preguntas más frecuentes
P.: ¿Cuáles son los beneficios medioambientales del uso de moldes de lingotes pequeños?
R.: Nuestros moldes de lingotes pequeños de 7-9 kg están diseñados para minimizar el desperdicio y reducir el impacto ambiental del procesamiento de aluminio. Al proporcionar un proceso de fundición más eficiente y preciso, nuestros moldes ayudan a reducir el desperdicio de material y aumentan la recuperación de aluminio valioso. Además, su diseño compacto y portátil hace que sean fáciles de manejar y transportar, lo que reduce el consumo de combustible y el impacto ambiental general. El uso de materiales de acero de alta calidad también garantiza la longevidad de nuestros moldes, reduciendo la necesidad de reemplazos frecuentes y minimizando el desperdicio.P.: ¿Cómo sabemos qué configuración del molde de lingote pequeño de 7-9 kg es adecuada para nuestra operación de fundición de aluminio?
R.: Para determinar la configuración adecuada del molde de lingote pequeño de 7-9 kg, tenga en cuenta los siguientes factores:
A1. El peso y el tamaño requeridos de sus lingotes de aluminio
A2. El tipo de método de fundición que está utilizando
A3. El volumen de producción y la frecuencia de sus operaciones de fundición de aluminio.
Más preguntas o consultas, contáctenos con inquyiry@sinomachine.org
Slewing support bearings consist of an inner ring and an outer ring, one of which usually contains a gear. Together with the connecting holes in the two rings, they enable optimized power transmission and quick and easy connections between adjacent machine components. The raceways of the bearings work together with the rolling parts (as well as the cage or spacer) to withstand one-way loads or combined loads in any direction.
SMI manufactures a wide range of standard and custom support slewing bearings with an outer diameter of 0.1 – 16 m to meet the specific application needs of our customers.
SMI products are widely used in: precision machine tools, machining centers, industrial robots, harmonic reducers, precision spindles and turntables, CNC welding machines, automobiles and automobile production lines, electronic and electrical equipment lines, building materials machinery, high-voltage switches, high-wire rolling mills, textile machinery, oil and gas industry, ports, mining lifting wire rope industry; automobile tire radial braiding machine; wire rope braiding machine; silicon wafer cutting machine; Industrial (automotive and household appliances) coating lines and other fields.
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