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Range and Applications of Aluminum Smelter Furnace Dross Skim Blades & Stirrers

FURNACE TENDING TOOLS:

Range and application of Aluminum Smelter Furnace Dross Skim Blades & Stirrers:

Specially designed skim blades and stirrers for use in aluminum melting furnaces. Made from our own specially developed materials that are resistant to high temperatures and erosion. One end is connected to a long rod that is resistant to high temperature and corrosion by means of a fixing bolt, and the other end is fixed to the forklift. The whole dross blades & stirrers work is very lightweight, convenient and durable.

Compared with other tools, the service life of SMI tools can be extended by more than 5 times. Iron contamination is significantly reduced to assist in the production of the best grade of aluminum. When the dross blades reaches the end of its service life, it is not necessary to simply replace the blade at the top rather than replacing the entire kit.
In addition, this combination of materials and design is key to reducing the number of agitators required, thereby reducing production, maintenance and replacement costs.

SMI’s skim blades and stirrers are currently in operation in some of the world’s largest aluminum plants.
Furnace tending tools of SMI including Stirring tool and Skimming tool. Both tools are designed to make switching of the blades easy, with a low buying price for the tools it provides a great reduction of TCO for the end customers. SMI Skimming and mixing tools have been proven and widely used on a wide range of vehicles (wheel loaders, FTVs, Glama vehicles, forklifts and other vehicles).

Gama y aplicación de cuchillas y agitadores de escoria de horno de fundición de aluminio:

Cuchillas y agitadores especialmente diseñados para su uso en hornos de fundición de aluminio. Fabricado con materiales propios especialmente desarrollados que son resistentes a las altas temperaturas y a la erosión. Un extremo está conectado a una varilla larga que es resistente a altas temperaturas y corrosión por medio de un perno de fijación, y el otro extremo se fija a la carretilla elevadora. Todo el trabajo de las cuchillas de escoria y los agitadores es muy ligero, conveniente y duradero.

En comparación con otras herramientas, la vida útil de las herramientas SMI se puede extender más de 5 veces. La contaminación por hierro se reduce significativamente para ayudar en la producción de aluminio de la mejor calidad. Cuando las escorias llegan al final de su vida útil, no es necesario simplemente reemplazar la cuchilla en la parte superior en lugar de reemplazar todo el kit.
Además, esta combinación de materiales y diseño es clave para reducir el número de agitadores necesarios, reduciendo así los costes de producción, mantenimiento y sustitución.

Las cuchillas y agitadores de SMI están actualmente en funcionamiento en algunas de las plantas de aluminio más grandes del mundo.
Las herramientas de desnatado y mezcla han sido probadas y ampliamente utilizadas en una amplia gama de vehículos (cargadoras de ruedas, FTV, vehículos Glama, y carretillas elevadoras).
Obtuve su consulta gratuita ahora inquiry@sinomachine.org

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Large Cooling Pan

Large cooling pan：
For steel casting, rolling, heat treatment, quenching, and other metallurgical processes.
Premium high-strength steel, stiffness and wear resistance.
The cooling speed is fast, and the cooling effect is uniform, and it is not easy to produce defects such as cracks and deformation.
Can be customized meet needs, product quality is stable.

Product Description:
Our high-capacity Large Cooling Pan, designed to efficiently cool and solidify molten metals in various industrial applications. The pan offers a spacious and durable solution for effectively reducing the temperature of hot metal, enabling safe handling and downstream processing. With its robust construction and advanced features, our pan ensures optimal cooling performance and enhances operational efficiency.

Our pan is specifically engineered to accommodate significant volumes of molten metal, providing ample space for the cooling process. It is constructed using high-quality materials that can withstand the extreme temperatures encountered during metal casting and other industrial applications. The pan’s design features smooth surfaces and reinforced edges to facilitate easy pouring and handling of the cooled metal.

Product Parameters:
The Large Cooling Pan is available in various sizes and capacities, allowing you to select the appropriate dimensions based on your specific cooling requirements. The parameters, such as length, width, and depth, can be customized to suit your operational needs, ensuring efficient and effective cooling of the molten metal.

Product Features:
Our pan incorporates several features that contribute to its functionality and versatility:
High Cooling Efficiency: The pan’s large surface area and enhanced heat dissipation properties promote rapid and efficient cooling of the molten metal, reducing the processing time and facilitating downstream operations.
Robust Construction: Constructed from durable materials, the large pan offers excellent resistance to thermal stress and mechanical impact, ensuring long-term reliability and extended service life.
Easy Handling: The pan is designed with reinforced edges and suitable lifting mechanisms, enabling safe and convenient handling during the pouring and transport of the cooled metal.
Compatibility: Our product is suitable for a wide range of metals, including aluminum, steel, copper, and other non-ferrous alloys. It can be utilized in diverse industrial applications such as foundries, metal casting, and metalworking processes.

Product Details:
Our Large Cooling Pan is meticulously designed and manufactured to meet the highest industry standards. The pan’s dimensions, materials, and structural integrity are carefully optimized to ensure effective cooling and reliable performance. It undergoes stringent quality control measures to guarantee durability and functionality in demanding industrial environments.

Product Qualification:
Our pan is manufactured using premium-grade materials and adheres to strict quality standards. It undergoes rigorous testing to ensure its performance, durability, and compliance with industry requirements. We prioritize customer satisfaction by delivering products that meet or exceed expectations.

Shipping And Service:
We provide efficient shipping services to ensure the safe and timely delivery of our pan to your designated location. The pan is securely packaged to prevent damage during transit. Additionally, our dedicated customer support team is available to assist you with any inquiries or concerns you may have, ensuring a seamless and satisfactory experience.

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Steel Casting Aluminum Recycle Ingot Molds

Steel Casting Aluminum Recycle Ingot Molds (including Standard aluminum ingot molds and customized aluminum ingot molds) [Aluminum Dross Pan and Sow Mould]
Key Specifications/Special Features:
HS Code: 8450.20.90 – Alloy Steel Aluminum Ingot Mold, Sow Mold, Skim Pan, Dross Pan, Slag Pan, Slag Bin, Skim Pot for aluminum scrap recycling.
HS Code: 8450.20.90 – Alloy steel aluminum Sow Mold/Ingot Mold/Dross Pan/Slg Bin/Slag Pan/Skim Pot for Aluminum Scrap Remelting.
Our customized alloys and designs are manufactured to fit your furnaces and dross processing applications.

Thermiting dross can warp and bow the best of cast steel pans. Based on nearly 30 years of on-site practice in aluminum mills and smelt plants, SMI experts team has developed proprietary alloys to withstand this punishment. The Best Solution is not to generate this type of thermiting material in the first place. Skim on time, don’t put foreign materials in your furnace and when you do skim, completely remove all the dross.
High Profile Molds

High Profile Molds
High Profile Molds

Low Profile Molds
Low Profile Molds
Low Profile Molds

We also offer several varieties and sizes of Sow Molds ranging from 800 lb to 2000 lb Aluminum Capacity. Many Molds can be purchased in a Plain Style, with Runners, or with Fork Slots. Most Molds are available in Cast Iron, Ductile Iron, Cast Steel 1028, and Cast Steel 8630. Patterns and Molds can also be made to fit your specific specifications. Iron and Zinc molds are also available.

SMI replace original dross pans, making them better and lasting longer!
“Quality in Service and Delivery” “Unique Designs that fit our needs.” – our clients said that.

Primary Competitive Advantages of Alloy Steel Aluminum Ingot Molds, Sow Molds, Skim Pans, Dross Pans, Slag Pans, Skim Pots for aluminum scrap recycling:
Customized, Reputation, Quantity warranty, International transportation, Small order acceptable
If you are looking for Dross Pans, Slag Bins and Sow Moulds Castings supplier – Contact SMI.

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Anode Steel Yoke


Definition：Anode Steel Yoke for aluminum industry
Generally, the method to get primary aluminum is electrolysis of aluminum oxide. The anode steel yoke is a necessary component of the electrolysis device. Usually the anode yoke consists of beam and pawl. The anode yoke is fixed with anode block and the main function is conducting between the block and the solution of aluminum oxide. Through the huge current, the anode block will turn into carbon dioxide and the solution will turn into pure aluminum. The process will generate high temperate around 950℃ ~ 970℃.

Features：
Because the electrolysis process is in high temperate and the anode block scrap in need of remove from the anode, the anode yokes suffer the continuous loss. The anode yokes are consumable.

SMI anode steel yokes have features as below that could reduce the cost of production of aluminum.
1. Can be used repeatedly
2. Stable structure
3. Stable electrical conductivity
4. High security

Definición:
Generalmente, el método para obtener aluminio primario es la electrólisis del óxido de aluminio. El yugo del ánodo es un componente necesario del dispositivo de electrólisis. Por lo general, el yugo del ánodo consta de una viga y un trinquete. El yugo del ánodo se fija con un bloque de ánodo y la función principal es conducir entre el bloque y la solución de óxido de aluminio. A través de la enorme corriente, el bloque del ánodo se convertirá en dióxido de carbono y la solución se convertirá en aluminio puro. El proceso generará una alta temperatura de alrededor de 950 °C ~ 970 °C.

Funciones:
Debido a que el proceso de electrólisis es de alta temperatura y la chatarra del bloque del ánodo necesita ser eliminada del ánodo, los yugos del ánodo sufren una pérdida continua. Los yugos del ánodo son consumibles.

Los yugos de ánodo SMI tienen las características que se indican a continuación que podrían reducir el costo de producción de aluminio.
1. Se puede utilizar repetidamente
2. Estructura estable
3. Conductividad eléctrica estable
4. Alta seguridad

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Electrolytic Aluminum Slag Grab

ZG35Cr25Ni20 electrolytic aluminum slag grab, with its excellent high temperature resistance and corrosion resistance, is unique in the electrolytic aluminum industry. The grapple is made of high-quality 310S heat-resistant steel castings, which maintain excellent stability in high-temperature environments, ensuring that the grapple can operate stably in continuously high operating environments.

310S heat-resistant steel castings not only have excellent high temperature resistance, but also have excellent corrosion resistance. In the production process of electrolytic aluminum, due to the harsh environment such as strong acid and alkali, the corrosion resistance of the equipment is extremely high. The 310S heat-resistant steel castings used in ZG35Cr25Ni20 electrolytic aluminum slag grabber just meet this demand, which can operate stably for a long time in harsh environments, greatly improving production efficiency and service life of equipment.

In addition, the design of ZG35Cr25Ni20 electrolytic aluminum slag grabber also fully considers the actual use needs. Its unique structural design and optimized mechanical properties make the grab more stable and efficient when grabbing and handling slag. At the same time, its high temperature resistance and corrosion resistance also make the grab not easy to be damaged during long-term use, which greatly reduces the maintenance cost of the equipment.

In general, ZG35Cr25Ni20 electrolytic aluminum slag grabber has become a leader in the electrolytic aluminum industry with its high-temperature, corrosion-resistant 310S heat-resistant steel castings and optimized structural design. Its excellent performance not only improves production efficiency, but also reduces maintenance costs, providing strong support for the sustainable development of electrolytic aluminum enterprises.

Contact SMI directly, got your free quote today.

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Technical Specifications of Anode Yoke Bracket

The Technical Specifications of Anode Yoke Bracket:
The cast Anode yoke is made from cast steel alloy, normalized and in accord with BS3100 Grade A1. The maximum value for equivalent carbon (CEV), based on the mill test, shall be 0.35 CEV and shall be calculated using the following formula:
CEV =C+ Mn/6 + (Cr+Mo+V) /5 + (Ni+Cu) /15

SMI_Technical Specification of anode yoke bracket
SMI_Technical Specification of anode yoke bracket

Machined Surface Finish
The cast surface of the yoke to be in contact with the transition joint shall be machined (as per Anode yoke drawing). The casting shall be stress free prior to machining. The Manufacturer shall ensure the geometry with respect to the stubs (straightness and perpendicular) meet the requirements detailed on the drawings. The remaining surfaces shall be left in a smooth “As-Cast” condition typically Ra 12.5 to Ra 25. Grooves on stubs shall be cut or ground, as per Anode yoke drawing.

The chemical composition specification of the steel is shown as below:

SMI_Steel chemical composition specification
SMI_Steel chemical composition specification