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February 16, 2023 By Sen Liang Leave a Comment

Dross Skim Pan — Single Chamber Dimensions and Model Range

Dross Skim Pan — Single Chamber Configurations and Model Range

SMI single chamber dross skim pans are designed for efficient dross collection and skimming from molten aluminium surfaces in primary and secondary casthouse operations. Nine standard configurations cover a capacity range from 0.21 m³ to 0.90 m³. All models are manufactured from SMI’s proprietary material formulation — optimised for rapid cooling rate and thermal shock resistance in continuous casthouse service. Custom dimensions and capacities are available to customer drawing or specification.

SMI single chamber dross skim pan model range dimensions and capacities
SMI single chamber dross skim pan — standard model range dimensions and capacities

Standard Model Range — Single Chamber Skim Pan

Model Number Dimensions L×W×H (mm) Weight (kg) Capacity (m³)
SMI-HT-120040 1950 × 1320 × 610 2,023 0.60
SMI-HT-130025 1950 × 1320 × 650 2,047 0.72
SMI-HT-130010T 1300 × 1365 × 475 1,207 0.40
SMI-HT-120036T 1200 × 1200 × 430 883 0.21
SMI-HT-140029 1300 × 1100 × 660 1,658 0.46
SMI-HT-170041 2286 × 1473 × 533 2,820 0.90
SMI-HT-170091 1480 × 1150 × 660 1,730 0.50
SMI-HT-190050 2100 × 1100 × 525 2,210 0.54
SMI-HT-170081 2032 × 1067 × 533 1,680 0.42

All dimensions are in millimetres. Weights and capacities are nominal — actual values may vary depending on final design configuration. Custom dimensions and capacities available on request.


About Single Chamber Skim Pans

The single chamber dross skim pan provides a single open-top collection volume for dross skimmed from the molten aluminium surface during melting and refining. The structural base incorporates ventilation geometry — supporting the pan during handling and transfer while allowing air circulation to assist cooling after dross collection. The single chamber configuration is the standard choice for most casthouse skimming operations where dross fraction separation is not required.


Material

All SMI single chamber skim pans are manufactured from SMI’s proprietary material formulation — developed over 30 years of continuous supply to aluminium casthouses worldwide. The formulation delivers rapid cooling rate and thermal shock resistance — the two performance requirements that determine service life in high-cycle casthouse environments. Alternative material options are available for specific operating conditions on request.


← Back to Dross Skim Pan and Sow Mold Overview | Contact SMI — Skim Pan Enquiry →

Filed Under: Casting Consumables

February 16, 2023 By Coffy Leave a Comment

Dross Skim Pans And Sow Molds

Dross Skim Pan, Sow Mold and Press Dross Pan — Aluminium Casthouse Consumables

SMI manufactures dross skim pans, sow molds and press dross pans for aluminium casthouses — covering primary smelters, secondary smelters and aluminium rod plants across single and multiple chamber configurations. All products are manufactured from SMI’s proprietary material formulation, developed and refined over 30 years of supply to aluminium producers worldwide. Custom designs are available to customer drawing or sketch — SMI’s engineering team will provide detail design and quotation based on the customer’s specific casthouse requirements.

SMI dross skim pan single chamber with ventilated structural base — proprietary material formulation for rapid cooling and thermal shock resistance
Dross skim pan single chamber — ventilated base structure, proprietary material formulation, custom dimensions available to customer specification
SMI customised crucible and slag hauler cast steel irregular form with structural openings - designed to customer casthouse specification
Customised crucible and slag hauler — irregular form design to customer specification, illustrating SMI casthouse component design capability
SMI dross skim pan three chamber configuration with two low internal dividers at one third to one half cavity depth - flexible dross fraction separation across three zones to customer casthouse specification
Dross skim pan three chamber low divider configuration – two internal dividers at approximately one third to one half cavity depth, allowing flexible dross fraction separation across three collection zones
SMI sow mold dual chamber rounded profile top view showing chamber geometry - to customer capacity and dimension specification
Sow mold dual chamber rounded profile — chamber geometry to customer specification, proprietary material for extended service life
SMI dross skim pan single chamber three-quarter view showing ventilated base detail - structural base for handling and transport
Dross skim pan single chamber three-quarter view — ventilated structural base detail, manufactured to customer capacity specification
SMI press dross pan with drain holes base drain configuration working with dedicated base plate - aluminium recovery during hydraulic dross pressing cycle
Press dross pan with drain configuration — base drain working in conjunction with dedicated base plate for aluminium recovery during the pressing cycle

Product Range Overview

Dross Skim Pan — Single Chamber

Standard single chamber dross skim pans for collecting and skimming the floating dross layer from molten aluminium surfaces during the melting and refining process. The skim pan design incorporates an open-top collection chamber with structural base — allowing efficient dross collection and transfer to the dross press or cooling area. Nine standard configurations available from SMI-HT-120036T to SMI-HT-170041, covering capacities from 0.21 m³ to 0.90 m³.

→ View single chamber skim pan dimensions and model range

Dross Skim Pan — Multiple Chambers

Multiple chamber skim pan configurations for casthouses requiring separation of dross fractions, higher volume collection or specific process flow arrangements. Six standard configurations available from SMI-HT-130019T to SMI-HT-120029, covering capacities from 0.32 m³ to 1.05 m³.

→ View multiple chamber skim pan dimensions and model range

Sow Mold — Single Chamber

Single chamber sow molds for casting aluminium sows from molten metal or recovered aluminium — used in primary casthouse operations and secondary remelting facilities. Five standard configurations available from SMI-HT-120036B to SMI-HT-190051, covering capacities from 0.077 m³ to 0.37 m³.

→ View single chamber sow mold dimensions and model range

Sow Mold — Multiple Chambers

Multiple chamber sow molds for casting multiple sows per pour — increasing throughput and reducing cycle time in high-volume casthouse operations. Five standard configurations available from SMI-HT-140060B to SMI-HT-120030, covering capacities from 0.11 m³ to 0.48 m³.

→ View multiple chamber sow mold dimensions and model range

Press Dross Pan with Drain

Specialised press dross pans designed for use with hydraulic dross press systems. The base incorporates a drain configuration — working in conjunction with a dedicated base plate — allowing aluminium recovered during the pressing cycle to drain and be collected separately from the pressed salt cake. The drain design is developed as part of SMI’s integrated dross management approach, where the geometry of the pan and the base plate are engineered together to maximise aluminium recovery during pressing.

→ SMI Dross Press Systems — SMI40, SMI60, SMI80


Material and Design

All SMI skim pans and sow molds are manufactured from a proprietary material formulation developed in-house over three decades of continuous supply to aluminium producers. The formulation is optimised for two specific performance requirements in aluminium casthouse service:

  • Rapid cooling rate — the material composition and wall geometry are engineered to achieve a fast cooling rate after dross or metal contact, reducing the oxidation window and improving the quality of the recovered dross or cast sow
  • Thermal shock resistance — repeated thermal cycling from ambient to molten aluminium contact temperatures and back is the primary cause of premature failure in casthouse consumables. SMI’s proprietary formulation is developed specifically to resist this mechanism, extending service life in demanding casthouse environments

Alternative material options are available for specific customer requirements or operating conditions — contact SMI to discuss material selection for your casthouse application.


Custom Design Capability

SMI’s engineering team provides custom skim pan, sow mold and press dross pan design for casthouses with non-standard requirements. The design process begins with the customer’s basic drawing or sketch — SMI develops the detail design, including wall geometry, base configuration, chamber layout and drain features where applicable, and provides a quotation for review before production commitment.

Custom design is available for:

  • Non-standard chamber dimensions or capacities
  • Modified base configurations for specific handling or transport equipment
  • Custom chamber layouts for specific dross fraction separation requirements
  • Press dross pan configurations matched to specific dross press models — including adaptation to third-party press frames
  • Integrated base plate and drain pan systems for maximum aluminium recovery

Global Supply

SMI dross skim pans and sow molds are in active service at primary smelters, secondary smelters and aluminium rod plants across the Middle East, Europe, India, North America and Asia-Pacific — including multiple operations within the world’s highest-output primary aluminium production groups. All supply relationships are subject to confidentiality agreements.


بالعربية — صواني الخبث وقوالب السبائك لمصانع الألومنيوم

تقوم SMI بتصنيع صواني كشط الخبث وقوالب السبائك وصواني الضغط لمصانع الألومنيوم — تشمل تكوينات الغرفة الواحدة والغرف المتعددة. جميع المنتجات مصنوعة من تركيبة مواد خاصة بـ SMI مطورة على مدى 30 عاماً، مُحسَّنة لسرعة التبريد ومقاومة الصدمات الحرارية. التصاميم المخصصة متاحة وفق رسومات العميل. للاستفسار، تواصل مع فريق SMI →


En Español — Bandejas de Escoria y Moldes de Lingotes para Fundiciones de Aluminio

SMI fabrica bandejas de escoria, moldes de lingotes y bandejas de prensa para fundiciones de aluminio — en configuraciones de cámara única y múltiples cámaras. Todos los productos están fabricados con la formulación de material propietaria de SMI, desarrollada durante 30 años, optimizada para velocidad de enfriamiento rápido y resistencia a los choques térmicos. Diseños personalizados disponibles según planos del cliente. Para consultas, contacte al equipo de SMI →


Related Products — SMI Dross Management

  • Aluminum Dross Press — SMI40, SMI60, SMI80
  • Dross Press Cooling Head
  • Alloy Steel Sow Mold — Material Options and Specifications
  • Key Design Features — Skim Pans, Slag Bins and Sow Moulds
  • Aluminum Dross Cooling Pan
  • Contact SMI — Skim Pan and Sow Mold Enquiry →

Request a Quotation

To enquire about dross skim pan, sow mold or press dross pan supply, please provide:

  • Product type — skim pan, sow mold or press dross pan
  • Chamber configuration — single or multiple chambers
  • Required capacity — m³ or dimensions if known
  • Dross press model — if ordering press dross pans for use with a specific press
  • Annual consumption volume — pieces per year
  • Current supplier and any known service life or quality issues
  • Drawing or sketch if custom design is required

SMI will respond with a written technical assessment and commercial proposal. Contact SMI — Skim Pan and Sow Mold Enquiry →

Filed Under: Casting Consumables Tagged With: casting consumables, dross skim pan, Skim Pan, Sow Mold, sow mould

January 26, 2023 By Sen Liang Leave a Comment

Spiral Bevel Gear

Spiral Bevel Gear
Spiral Bevel Gear

Spiral bevel gear is a common part of mechanical transmission, but also an indispensable part of mechanical equipment, relatively difficult and complex process manufacturing, so we use advanced alloy steel 18CrNiMo7-6, more robust and durable, so that its precision level reached DIN3965 5-10.

Spiral bevel gear as the most important part of the transmission device, its quality and performance has been a point of great concern to people, for the traditional spiral umbrella design, with large noise, low efficiency, short life and many other problems, often affect the normal use of mechanical equipment. In view of this situation, the materials used and the design process of the gear have been greatly improved. Our spiral bevel gear adopts high grade alloy steel materials and manufacturing process, so that the transmission efficiency, noise control, service life and other aspects have been greatly changed, but also improve the performance of mechanical equipment and operation stability, for the user with a better experience.

Although Spiral bevel gears are widely used in mechanical equipment, due to high transmission efficiency, transmission stability, good carrying capacity and compact design structure, the equipment is more efficient during operation, and it also has a large savings in energy and space. This is also very high requirements for the manufacturing process, and it is very complex, but the precision of the product is also very high. The requirements for the manufacturing process are also very high and complex, with the following steps:

Design: Before processing, to determine the module of the gear, the number of gear, gear shape, pressure Angle parameters, etc., but also consider the functional requirements of the gear, transmission ratio, working environment and other factors.
Roughing: The first gear roughing, including turning, milling and other processes. At this stage, the shape of the gear is mainly processed into a preliminary shape.
Heat treatment: Heat treatment of the gear after rough machining, usually including quenching and tempering. Heat treatment can increase the hardness and strength of gear and improve its mechanical properties.
Precision machining: After heat treatment, precision machining of the gear, including grinding, hobbing and other processes. This step improves the precision and surface quality of the gear.
Detection and quality control: After the spiral bevel gear is processed, strict detection and quality control should be carried out. This includes checking the size, profile, surface quality, etc. of the gears to ensure that they meet design standards and customer requirements.

Spiral bevel gear manufacturing is more complex, so the need for precision equipment and technology, suitable processing methods and strict quality control, in order to produce high-quality gear to meet the real needs of customers.

In conclusion, choosing spiral bevel gear, quality is necessary, but also consider its performance, which will affect transmission efficiency and stability, carrying capacity, service life, SMI has nearly 30 years of customized processing experience, if you are interested, welcome to contact our professional team here.

Filed Under: Design, Research & Development, Gear & Gearboxes, Machined Parts & Custom Castings, Planetary reducer and herring bone gearboxes

January 23, 2023 By Sen Liang Leave a Comment

Dross Press Cooling Head

Dross Press Cooling Head — Aluminum Dross Press Component Supply

The dross press cooling head is the component that determines how much aluminum you actually recover from hot dross. Aluminum dross oxidises continuously after leaving the furnace — the cooling head must contact the dross quickly, seal tightly against the pan walls, and extract heat fast enough to arrest that oxidation before free metal is lost irreversibly.

SMI manufactures dross press cooling heads as a standalone supply item and as part of complete aluminum dross press systems. As an aluminum recycling systems integrator with in-house material development, casting manufacture and on-site installation capability, SMI supplies cooling heads not simply as cast components to a drawing — but as engineered parts of a complete dross management solution. Cooled and uncooled variants are available across all geometries and sizes, matched to any dross pan or press frame currently in service.


Cooled and Uncooled Configurations

SMI dross press cooling heads are available in cooled and uncooled configurations. The appropriate variant is determined by the specific operational requirements of each installation — furnace type, dross generation rate, existing cooling infrastructure, press cycle objectives and overall system design. Cooled heads incorporate an integrated forced-cooling circuit and are the standard recommendation where maximising metal recovery and minimising oxidation time are the primary objectives. Uncooled heads are available for installations where the process configuration, existing infrastructure or operational parameters make active cooling in the head unnecessary. Both configurations are manufactured from the same SMI ATM series castable and are available across the full range of geometries. SMI application engineers will confirm the most suitable configuration based on a review of process parameters at the enquiry stage.


How the Cooling Head Determines Your Recovery Rate

The dross press works on a single principle: compress and cool hot dross as quickly as possible after skimming, before oxidation converts free metal into oxide. The cooling head is where that principle either succeeds or fails. Four variables determine performance in practice:

  • Seal geometry — the head profile must match the dross pan walls precisely. A poor fit allows dross to escape under pressure, breaks the thermal seal, and extends cooling time. Recovery loss from a worn or mismatched head is continuous and largely invisible until a direct measurement is taken.
  • Active heat extraction — forced cooling through an integrated circuit in the head body produces the cooling rates needed to arrest oxidation effectively. Passive ambient cooling is not sufficient for high-throughput operations.
  • Thermal shock resistance — the head enters dross at 700°C+ and is then cooled, dozens of times per shift. Material that cracks, spalls or deforms under this cycling degrades both seal geometry and cooling performance simultaneously — progressively and invisibly until failure.
  • Dimensional stability over service life — wear and thermal deformation on the mating face progressively degrade the head-to-pan seal. Material choice and casting geometry determine how long a head remains dimensionally effective before replacement is required.

SMI cooling heads are engineered around all four of these failure modes. The design objective is consistent, measurable performance across the full service life of the head — not only at initial installation.


Design and Manufacturing

Proprietary Anti-Thermal-Shock Castable — SMI ATM Series

The cooling head material is the central engineering decision and the point where most generic or cost-reduced heads fail prematurely. A dross press cooling head requires three material properties simultaneously: high thermal conductivity in the cooling zone to extract heat efficiently; low thermal expansion to resist cracking under repeated thermal shock; and abrasion resistance against the hard aluminum oxide particles present in all dross types. Standard refractory grades are optimised for one or two of these properties — not all three together.

SMI’s ATM series material is developed and produced in-house. The formulation is proprietary. Independent third-party test data and material samples are available to qualified buyers on request. This is the same material specification used across SMI’s full range of casthouse consumables — a production-grade specification with a 30-year operational record in aluminum casthouses across multiple continents.

Cast-In Cooling Circuit

The internal cooling channels in an SMI cooled head are formed during the casting process as part of the original geometry — not machined in afterward. Machined-in channels create walls of non-uniform thickness at the cooling zone, producing stress concentration points that initiate cracking under thermal cycling. Cast-in channels maintain consistent section thickness throughout the head body, producing more uniform heat extraction and longer dimensional stability under service conditions. The cooling circuit interfaces with the press cooling skid via standardised quick-connect fittings, allowing head replacement without draining the cooling loop.

Pan-Matched Geometry

SMI supplies cooling heads in circular, rectangular and custom cross-sections. Where a customer has an existing pan set, SMI manufactures replacement heads to match the pan geometry exactly. Where a complete new pan-and-head set is required, the two are designed together to optimise the seal profile and heat transfer path as a matched system. Dimensional tolerances on mating surfaces are held to ±1 mm. The pan-and-head combination is the single configuration decision with the largest impact on achievable in-house recovery rate — SMI designs and supplies both as a matched set for this reason.

Adaptation to Third-Party Press Installations

SMI cooling heads can be adapted to work with third-party and competitor press installations. This is a relevant supply option for operations with serviceable press frames where heads have worn, cracked or degraded, and full system replacement is not the preferred route.

A dimensional match on the head body and mating face is the starting point, not the complete solution. Hydraulic output, control system parameters, cycle timing and commissioning requirements vary significantly between press manufacturers and models — these are not visible in the physical dimensions of the head alone. SMI conducts a technical review of the existing press system specifications before confirming the adaptation scope and supply terms. This engineering review is SMI’s standard process for delivering a qualified, system-compatible solution.

The full delivery scope for third-party adaptations — engineering review, component manufacture, on-site installation and commissioning — is available as a single-source engagement. Buyers are requested to provide press equipment specifications, hydraulic system data and available press documentation at the enquiry stage.


Dross Type Coverage

Dross composition and behaviour under compression varies significantly by furnace type, alloy, flux practice and holding time. SMI cooling heads are specified and validated for the full range of industrially relevant dross and slag types:

  • Dry dross — primary smelter, low oxide content, high free metal fraction
  • Wet dross — holding furnace, alloying additions, variable metal content
  • Black dross — salt-flux secondary smelting, elevated chloride content
  • White dross — secondary smelter pre-treated, lower free metal content
  • Salt slag — rotary furnace with salt flux, requires specific head geometry and cooling duty
  • Rotary furnace slag — high temperature, lower aluminum content, variable composition

For dross with unusual characteristics — very high free metal, atypical particle size distribution, elevated impurity content — SMI application engineers review the process parameters and recommend the correct head geometry, cooling configuration and material grade before order placement.


Operational Benefits

Measurable Improvement in In-House Metal Recovery

Faster cooling means less oxidation between pressing cycles. Tighter compaction means fewer voids where trapped metal remains inaccessible. In-house recovery with a correctly configured pan-and-head system typically reaches 45–70%, substantially above unpressed or air-cooled dross handling. One practical constraint: if a dross pan sits for more than 15 minutes with hot dross before reaching the press, thermiting has already progressed significantly. Adequate press capacity relative to dross generation rate is a prerequisite — the cooling head design cannot compensate for insufficient press throughput.

Automated Cycle — Reduced Operator Exposure

The dross press cycle is fully programmable and automated: the head descends, holds at set pressure, cooling is confirmed, and the head retracts. No manual intervention is required during pressing. This removes operator exposure to radiant heat and fume, eliminates skill variability in dross handling, and reduces the specialist knowledge required for day-to-day operation and maintenance.

Schedulable Consumable Cost

Replacement heads are a known, foreseeable consumable cost — not an unplanned capital event. SMI ATM series material and robust casting process support extended and predictable service life under sustained thermal cycling. Replacement heads for common press formats are held in stock; non-standard and legacy press frame heads are manufactured on short lead times. Quality documentation — dimensional inspection reports, material certification, hardness test data — is supplied as standard with every order.


Specifications at a Glance

Parameter Details
Material SMI ATM series — proprietary anti-thermal-shock castable, 30+ year production record
Configurations Cooled (integrated forced-cooling circuit) and uncooled — both available in all geometries, confirmed by application review
Cooling system (cooled variant) Cast-in internal circuit; forced cooling; quick-connect interface to press cooling skid
Available geometries Circular, rectangular, custom cross-section — new design or matched to existing pan
Press frame compatibility SMI press systems; third-party and competitor frames subject to engineering review and system specification confirmation
Dross types covered Dry, wet, black, white, salt slag, rotary furnace slag
Mating face tolerance ±1 mm on pan-matched sealing surfaces
Typical in-house recovery 45–70% with matched pan-and-head set, correctly configured
Quality documentation Dimensional inspection, material certification, hardness test data — standard with every order
Delivery scope Component supply only; matched pan-and-head set; or complete system including engineering review, installation and commissioning

Global Casthouse Supply — Who Uses SMI

SMI has been supplying aluminum recycling systems and casthouse consumables since 1996, with over 30 years of manufacturing and export experience across legal entities in mainland China, Hong Kong, Southeast Asia, Europe and the United States.

SMI casthouse consumables — including dross press cooling heads, dross pans, sow molds, drain sow molds and ingot molds — are in active service at primary aluminum smelters across the Middle East, Europe, India, North America and Asia-Pacific, including multiple operations within the world’s highest-output primary aluminum production groups. Global adoption of SMI dross pans, sow molds and ingot molds continues to accelerate as smelters and recycling operations standardise on SMI as their casthouse consumable supplier of choice.

All supply relationships are subject to confidentiality agreements. Reference accounts are available to qualified buyers under appropriate confidentiality terms.


Application Sectors

  • Primary aluminum smelters
  • Secondary aluminum smelters and refineries
  • Aluminum rod, billet and bar plants
  • Metal recycling and non-ferrous scrap processing plants
  • Aluminum die casting and foundry operations
  • Magnesium and other non-ferrous metal recovery operations

Related Products — Complete Dross Management from SMI

  • Aluminum Dross Press — complete press systems for primary and secondary aluminum operations
  • Dross Press Equipment Overview — system configurations, capacity planning and upgrade options
  • Dross Skim Pans and Sow Molds — pan-and-head matched sets for maximum in-house recovery
  • Aluminum Dross Cooling Pan — rapid salt cake cooling post-press
  • Dross Skim Blades and Casthouse Skimming Tools
  • Aluminum Dross Recycling Systems — full downstream processing: stirrer, cooler, crusher, screening and dust collection
  • Alloy Steel Sow Molds
  • Alloy Steel Ingot Molds, Sow Molds and Dross Pans for Aluminum Scrap Recycling

Request a Quotation or Technical Consultation

To specify the correct cooling head configuration for your operation, please provide the following when contacting SMI:

  • Press frame make, model and existing head dimensions (drawing, dimensional sketch or physical sample)
  • Dross pan design — drawing reference or internal dimensions
  • Dross type and approximate monthly dross volume (tonnes per month)
  • Operation type: primary smelter / secondary smelter / recycling plant
  • For third-party press installations: hydraulic system specifications and available press documentation

SMI will respond with a written technical recommendation and commercial proposal. Contact SMI — Dross Press Cooling Head Enquiry →

Filed Under: Dross Management Tagged With: aluminium dross, cooling head, Dross Press, dross press parts, press head replacement

January 20, 2023 By Sen Liang Leave a Comment

7-9kgs Small Standard Ingot Molds | Moldes de lingotes estándar pequeños de 7-9kgs

Small Standard Ingot Molds — 7 to 9kg Aluminium Ingot Casting

SMI manufactures small standard ingot molds for casting 7 to 9kg aluminium ingots — supplied to primary smelters, secondary remelters, aluminium rod plants and metal processing facilities requiring compact, high-cycle ingot casting tooling. All molds are produced to customer drawing or specification, with surface treatment options available to suit different operating environments and handling requirements.

SMI small standard ingot mold three cavity long form natural steel finish — 7 to 9kg aluminium ingot casting to customer specification
Small standard ingot mold three cavity — natural steel finish, manufactured to customer ingot weight and dimension specificationpequeños de 7-9kgs)
SMI small standard ingot mold three cavity long form with protective coating finish — 7 to 9kg aluminium ingot casting to customer specification
Small standard ingot mold three cavity — protective coating finish, same casting geometry available with or without surface treatment to customer requirementCoatingpequeños de 7-9kgs)

Product Description

The SMI small standard ingot mold is a three cavity long-form casting tool — designed for efficient, repeatable casting of small aluminium ingots in batch production environments. The three cavity configuration allows three ingots to be cast per pour, increasing throughput and reducing cycle time compared with single cavity alternatives. Cavity geometry is optimised for consistent ingot weight, clean release and stable stacking after casting.

Two surface finish options are available as shown in the gallery above — natural steel finish for standard service conditions, and protective coating finish for environments requiring enhanced corrosion resistance or specific handling requirements. Both configurations are produced from the same casting geometry to customer weight and dimension specification.


Key Features

  • Three cavity configuration — three ingots cast per pour, increasing production throughput and reducing cycle time
  • Consistent ingot weight — cavity geometry engineered for repeatable 7 to 9kg ingot output per cavity
  • High thermal resistance — material selection and wall geometry optimised for resistance to repeated thermal cycling in continuous casting service
  • Surface finish options — natural steel finish or protective coating to customer requirement
  • Custom dimensions — cavity dimensions, overall mold length and weight range available to customer specification
  • Clean release geometry — draft angles and internal cavity profile designed for consistent ingot release without sticking or deformation

Materials and Application

SMI small standard ingot molds are produced in material grades selected to the metal being cast and the operating temperature of the customer’s casting process:

  • Aluminium ingot casting — standard material grade optimised for aluminium service temperatures and thermal cycling conditions
  • Copper and copper alloy ingot casting — higher temperature material grades available for the elevated service temperatures of copper casting operations
  • Tin and lead ingot casting — material selection to the lower temperature requirements of tin and lead casting applications

SMI also manufactures ingot molds for other non-ferrous metal casting applications — contact SMI to discuss material selection and mold geometry for your specific casting requirements.


Specifications

Parameter Standard Custom
Ingot weight per cavity 7–9 kg Other weights available
Cavity configuration Three cavity long form Alternative configurations available
Surface finish Natural steel or protective coating To customer requirement
Material To casting metal and temperature specification Customer-specified grade available
Lead time Approximately 4–6 weeks from order confirmation Subject to order volume
Minimum order Contact SMI —
Shipping Ocean freight 1×20GP DDP available on request

Ordering Information

To select the appropriate small ingot mold configuration for your casting operation, the following information is required at enquiry stage:

  • Metal being cast — aluminium, copper, tin, lead or other
  • Required ingot weight per cavity — kg
  • Required ingot dimensions — length, width, height
  • Casting method — ladle pour, tilting furnace or other
  • Annual production volume — ingots per year
  • Surface finish preference — natural steel or protective coating
  • Any special handling or stacking requirements

بالعربية — قوالب السبائك الصغيرة القياسية لصب الألومنيوم

تقوم SMI بتصنيع قوالب السبائك الصغيرة القياسية لصب سبائك الألومنيوم من 7 إلى 9 كجم — تكوين ثلاث تجاويف، متوفرة بتشطيب فولاذي طبيعي أو طلاء واقي. متاحة أيضاً لصب سبائك النحاس والقصدير والرصاص. الأبعاد المخصصة وفق مواصفات العميل. وقت التسليم تقريباً 4–6 أسابيع. للاستفسار، تواصل مع فريق SMI →


En Español — Moldes de Lingotes Estándar Pequeños para Fundición de Aluminio

SMI fabrica moldes de lingotes estándar pequeños para la colada de lingotes de aluminio de 7 a 9 kg — configuración de tres cavidades en formato largo, disponibles con acabado de acero natural o recubrimiento protector. También disponibles para la colada de lingotes de cobre, estaño y plomo. Dimensiones personalizadas según especificación del cliente. Plazo de entrega aproximadamente 4–6 semanas. Para consultas, contacte al equipo de SMI →


Related Products — SMI Aluminium Casting Consumables

  • Alloy Steel Sow Mold — 8630 WCB 9 and SMI & HT proprietary material options
  • Dross Skim Pans and Sow Molds — full casthouse consumable range
  • Aluminum Dross Press — SMI40, SMI60, SMI80 dross press systems
  • Contact SMI — Ingot Mold Enquiry →

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SMI will respond with a written technical assessment and commercial proposal within two working days of receiving your enquiry. Contact SMI — Small Ingot Mold Enquiry →

Filed Under: Casting Consumables Tagged With: 7kg ingot mold, 9kg ingot mold, aluminium ingot, small ingot mold, standard ingot mold

January 7, 2023 By Coffy Leave a Comment

Slewing Bearings

Slewing Bearings
Slewing Bearings

Slewing support bearings consist of an inner ring and an outer ring, one of which usually contains a gear. Together with the connecting holes in the two rings, they enable optimized power transmission and quick and easy connections between adjacent machine components. The raceways of the bearings work together with the rolling parts (as well as the cage or spacer) to withstand one-way loads or combined loads in any direction.

SMI manufactures a wide range of standard and custom support slewing bearings with an outer diameter of 0.1 – 16 m to meet the specific application needs of our customers.

Slewing Bearings -2
Slewing Bearings -2

SMI products are widely used in: precision machine tools, machining centers, industrial robots, harmonic reducers, precision spindles and turntables, CNC welding machines, automobiles and automobile production lines, electronic and electrical equipment lines, building materials machinery, high-voltage switches, high-wire rolling mills, textile machinery, oil and gas industry, ports, mining lifting wire rope industry; automobile tire radial braiding machine; wire rope braiding machine; silicon wafer cutting machine; Industrial (automotive and household appliances) coating lines and other fields.

Filed Under: Design, Research & Development, Gear & Gearboxes, Machined Parts & Custom Castings, Other mechanical parts and accessories, Projects, Transmission Parts

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